Metal oxide microparticles, method for producing same, dispersion for forming infrared-shielding film, method for producing same, method for forming infrared-shielding film, and base material having infrared-shielding film

Patent metadata

Field	Value
Publication number	US-11796725-B2
Application number	US-201916771831-A
Country	US
Kind code	B2
Filing date	Mar 18, 2019
Priority date	Mar 22, 2018
Publication date	Oct 24, 2023
Grant date	Oct 24, 2023

Abstract

In these metal oxide microparticles, surfaces of microparticles of a metal oxide are modified by a fatty acid having 5 or more and 14 or less carbon atoms and having a branched chain, the metal oxide is metal oxides of a plurality of kinds of metals selected from the group consisting of Zn, In, Sn, and Sb, and an average particle diameter of the microparticles is 80 nm or less. In a dispersion for forming an infrared-shielding film, the metal oxide microparticles are dispersed in a hydrophobic solvent, and a light transmittance in a wavelength range of 800 nm to 1,100 nm is 20% or more and less than 70%.

First claim

What is claimed is:

1. Fatty acid modified metal oxide microparticles, consisting of: microparticles of a metal oxide; and a fatty acid having 5 or more and 14 or less carbon atoms and having a branched chain which modifies surfaces of the microparticles,
wherein the microparticles consist of oxides of a plurality of kinds of metals selected from the group consisting of Zn, In, Sn, and Sb,
wherein the oxides of a plurality of kinds of metals are:
indium doped tin oxides (ITO), wherein a mass ratio (In:Sn) is from 80:20 to 95:5;
antimony doped tin oxides (ATO), wherein a mass ratio (Sb:Sn) is from 85:15 to 98:2; or
antimony doped zinc oxides, wherein a mass ratio (Zn:Sb) is from 85:15 to 98:2,
wherein the fatty acid is 4-methylpentanoic acid, neodecanoic acid, isoundecanoic acid, 4-methyloctanoic acid, or 3,3-dimethyldodecanoic acid, and
wherein an average particle diameter of the fatty acid modified metal oxide microparticles is 10 nm or more and 80 nm or less.

2. The fatty acid modified metal oxide microparticles according to claim 1 , wherein the average particle diameter of the fatty acid modified metal oxide microparticles is obtained by measuring the particle diameters of 300 particles from an image captured using a transmission electron microscope at a magnification of 100,000 times using software and computing the average thereof.

3. The fatty acid modified metal oxide microparticles according to claim 2 , wherein the average particle diameter of the fatty acid modified metal oxide microparticles is 10 nm to 50 nm.

4. The fatty acid modified metal oxide microparticles according to claim 3 , wherein the average particle diameter of the fatty acid modified metal oxide microparticles is 10 nm to 30 nm.

5. The fatty acid modified metal oxide microparticles according to claim 1 , wherein the metal oxides are indium doped tin oxides (ITO), wherein a mass ratio (In:Sn) is from 80:20 to 95:5.

6. A method for producing the fatty acid modified metal oxide microparticles according to claim 1 , the method comprising:
a step of preparing a mixture of a plurality of kinds of fatty acid metallic salts by mixing a fatty acid having 5 or more and 14 or less carbon atoms and having a branched chain and a metallic source including a plurality of kinds of metals selected from the group consisting of Zn, In, Sn, and Sb, oxides of the metals, or hydroxides of the metals;
a step of obtaining a metallic soap, which is a precursor, by heating the mixture at a temperature of a melting temperature or higher of the fatty acid and a temperature lower than a decomposition temperature of the fatty acid; and
a step of producing the fatty acid modified metal oxide microparticles by heating the precursor at a temperature of a melting temperature or higher of the precursor and a temperature lower than a decomposition temperature of the precursor,
wherein the fatty acid is 4-methylpentanoic acid, neodecanoic acid, isoundecanoic acid, 4-methyloctanoic acid, or 3,3-dimethyldodecanoic acid.

7. A dispersion for forming an infrared-shielding film, consisting of: a hydrophobic solvent; and the fatty acid modified metal oxide microparticles according to claim 1 which are dispersed in the hydrophobic solvent,
wherein a light transmittance of the dispersion for forming an infrared-shielding film in a wavelength range of 800 nm to 1,100 nm is 20% or more and less than 70%.

8. A method for producing an infrared-shielding film, comprising: a step of forming an infrared-shielding film by applying the dispersion for forming an infrared-shielding film according to claim 7 onto a transparent base material.

9. A base material having an infrared-shielding film, comprising:
a transparent base material; and
an infrared-shielding film formed on the base material,
wherein the infrared-shielding film is produced by the method according to claim 8 , and
the base material having an infrared-shielding film has a light transmittance of 70% or more in a wavelength range of 380 nm to 780 nm, a light reflectivity of 10% or more in a wavelength range of 1,500 nm to 2,500 nm, and a maximum value of a light reflectivity in a wavelength range of 1,500 nm to 2,500 nm in a case where the light reflectivity is measured in a wavelength range of 240 nm to 2,600 nm.

10. The base material having an infrared-shielding film according to claim 9 , further comprising, on the infrared-shielding film:
a resin film transparent to visible light or a glass layer transparent to visible light.

Assignees

• Mitsubishi Materials Corp

Inventors

• Higano Satoko
• SHOJI Miho

Classifications

• G02B5/26 Primary

  Reflecting filters (G02B5/28 takes precedence) · CPC title

• C09C1/00

  Treatment of specific inorganic materials other than fibrous fillers (tenebrescent materials C09K9/00; luminescent materials C09K11/00); Preparation of carbon black · CPC title

• C09C1/0096

  Compounds of antimony (C09C1/0015, C09C1/0078 take precedence) · CPC title

• C09C3/08 Primary

  Treatment with low-molecular-weight {non-polymer} organic compounds {(C09C3/006, C09C3/048 take precedence)} · CPC title

• C09D5/00

  Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced {(electrically insulating plastics, resins or waxes H01B3/30)}; Filling pastes · CPC title