Biodegradable magnesium alloys and composites

Patent metadata

Field	Value
Publication number	US-10426869-B2
Application number	US-201515308919-A
Country	US
Kind code	B2
Filing date	May 5, 2015
Priority date	May 5, 2014
Publication date	Oct 1, 2019
Grant date	Oct 1, 2019

Abstract

Biodegradable, magnesium alloys and composites, articles produced therefrom, methods of making the same, and methods of using the same are described.

First claim

What is claimed is:

1. A composite comprising:
magnesium;
a rare earth element present at a concentration up to about 15 wt %; and
silica present at a concentration ranging from about 10 wt % to about 15 wt %;
wherein the composite has a nanocrystalline grain size.

2. The composite of claim 1 , wherein the rare earth element is not present in an oxide.

3. The composite of claim 2 , wherein the rare earth element is selected from the group consisting of yttrium (Y), gadolinium (Gd), terbium (Tb), dysprosium (Dy), neodymium (Nd), lanthanum (La), cerium (Ce), praseodymium (Pr), and samarium (Sm).

4. The composite of claim 1 , further comprising an additive selected from the group consisting of Ti, Al, Zr, Zn, and Mn.

5. The composite of claim 1 , wherein the composite consists essentially of magnesium, yttrium, and silica.

6. The composite of claim 1 , further comprising a Ca—P coating.

7. The composite of claim 6 , wherein the Ca—P coating is selected from the group consisting of: hydroxyapatite (Ca 10 (PO 4 ) 6 (OH) 2 ), tetracalcium phosphate (TTCP, Ca 4 (PO 4 ) 2 O), tricalcium phosphate [α-TCP, α-Ca 2 (PO 4 ) 2 and β-TCP, β-Ca 3 (PO 4 ) 2 ], dicalcium phosphate anhydrous (DCPA, monetite, CaHPO 4 ), di-calcium phosphate dehydrate (DCPD, brushite, CaHPO 4 .2H 2 O), and octacalcium phosphate (OCP, Ca 8 H 2 (PO 4 ) 6 .5H 2 O).

8. An article comprising the composite of claim 1 , wherein the article is selected from the group consisting of: orthopedic implants, cochlear implants, surgical staples, aneurism coils, vascular closing devices, plates, screws, intramedullary nails and pins, suture anchors, tacks, rods, anastomosis clips or plugs, dental implants, aortic aneurysm graft devices, atrioventricular shunts, heart valves, bone-fracture healing devices, bone replacement devices, endo-prostheses and prostheses in the area of hard and soft tissues, joint replacement devices, tissue regeneration devices, hemodialysis grafts, indwelling arterial catheters, indwelling venous catheters, needles, vascular stents, tracheal stents, esophageal stents, urethral stents, rectal stents, stent grafts, synthetic vascular grafts, tubes, vascular aneurysm occludes, vascular clips, vascular prosthetic filters, vascular sheaths, venous valves, tubular meshes, catheters, and wires.

9. A method of controlling the degradation rate of a composite comprising:
preparing a composite of claim 1 from magnesium and silica powders through a fast densification process;
applying a Ca—P composition to the composite to form a coating; and
adjusting the thickness of the coating to control the degradation rate of the composite.

10. The method of claim 9 , wherein the composite is converted into bone-like apatite upon degradation.

11. A composite comprising:
magnesium;
a rare earth element comprising yttrium present at a concentration up to about 15 wt %; and silica present at a concentration ranging from about 10 wt % to about 15 wt %; wherein the composite has a nanocrystalline grain size, and the composite is porous.

Assignees

• Univ Toledo

Inventors

• Bhaduri Sarit B
• Zhou Huan

Classifications

• B22F10/66

  by mechanical means · CPC title

• B22F10/62

  by chemical means · CPC title

• B22F1/12

  Metallic powder containing non-metallic particles (containing lubricating or binding agents or organic material B22F1/10) · CPC title

• B22F10/28

  Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM] · CPC title

• A61L27/58

  Materials at least partially resorbable by the body · CPC title