Multilayer capacitor

Patent metadata

Field	Value
Publication number	US-10403439-B2
Application number	US-201514976222-A
Country	US
Kind code	B2
Filing date	Dec 21, 2015
Priority date	Dec 21, 2015
Publication date	Sep 3, 2019
Grant date	Sep 3, 2019

Abstract

A capacitor device includes a plurality of capacitors arranged into a shape. Each capacitor of the plurality of capacitors has a first external electrode on a first side of the capacitor and a second external electrode on a second side of the capacitor opposing the first side. A first plate is proximate and electrically coupled to the first external electrodes of the capacitors. A second plate is proximate and electrically coupled to the second external electrodes of the capacitors.

First claim

The invention claimed is:

1. A capacitor device, comprising:
a plurality of capacitors comprising an electrocaloric dielectric, the plurality of capacitors arranged into a shape, each capacitor of the plurality of capacitors having a first external electrode on a first side of the capacitor, a second external electrode on a second side of the capacitor opposing the first side and at least one internal electrode electrically connected to at least one of the first external electrode and the second external electrode;
a first plate proximate and electrically coupled to the first external electrodes of the capacitors; and
a second plate proximate and electrically coupled to the second external electrodes of the capacitors, wherein the at least one internal electrode is perpendicular to the first electrode plate and the second electrode plate, wherein the first and second plates have a thermal conductivity greater than 10 W/m-K, wherein each of the first plate and the second plate comprises:
a substrate comprising one of a semiconducting material and an insulating material, the substrate having a first side facing towards the first and second external electrodes and a second side facing away from the first and second external electrodes; and
a metal layer disposed on the first side of the substrate.

2. The device of claim 1 , wherein at least some of the plurality of capacitors are connected in parallel.

3. The device of claim 1 , wherein the first plate is a first device electrode of the capacitor device and the second plate is a second device electrode of the capacitor device.

4. The device of claim 1 , further comprising:
a first electrically conductive wire electrically coupled to the first plate; and
a second electrically conductive wire electrically coupled to the second plate, the first and second wires suitable for connecting the capacitor device to an electrical circuit.

5. The device of claim 1 , wherein at least one of the first and second plates comprises at least one cavity for holding the plurality of capacitors.

6. The device of claim 1 , wherein the capacitors are multi-layer capacitors.

7. The device of claim 1 , wherein the electrocaloric dielectric comprises at least one of BaTiO 3 , PLZT, and PbBaZrO 3 .

8. The device of claim 1 , wherein the shape is one of a rectangular shape, a circular shape, a wedge shape, and an elliptical shape.

9. The device of claim 1 , wherein:
the first plate is secured to the first external electrodes by a first adhesive layer; and
the second plate is secured to the second external electrodes by a second adhesive layer.

10. The device of claim 9 , wherein at least one of the first and second adhesive layer is an electrically conductive epoxy.

11. The device of claim 1 , wherein the first plate is soldered to the first external electrodes and the second plate is soldered to the second external electrodes.

12. The device of claim 1 , wherein at least one of the first plate and the second plate comprises metal.

13. The device of claim 1 , wherein each of the capacitors has dimensions of a standard 0402, 0603, or 1206 surface mount package.

14. The device of claim 1 , wherein the capacitors are arranged in a 1 dimensional array.

15. The device of claim 1 , wherein the capacitors are arranged in a 2 dimensional array.

16. The device of claim 1 , wherein:
the capacitors are arranged in a 3 dimensional array; and
further comprising a third plate disposed between capacitors arranged along one of the axes of the 3 dimensional array.

17. The device of claim 1 , wherein the substrate comprises silicon.

18. The device of claim 1 , wherein the substrate comprises alumina.

19. A method, comprising:
arranging electrocaloric capacitors proximate a first plate so that first external electrodes of the electrocaloric capacitors face a surface of the first plate;
electrically connecting the first external electrodes of the electrocaloric capacitors and mechanically coupling the electrocaloric capacitors to the first plate;
arranging a second plate proximate second external electrodes of the electrocaloric capacitors so that the second external electrodes of the electrocaloric capacitors face a surface of the second plate;
electrically connecting at least one internal electrode to at least one of the first external electrode and the second external electrode; and
electrically connecting the second external electrodes of the electrocaloric capacitors and mechanically coupling the electrocaloric capacitors to the second plate, wherein the at least one internal electrode is perpendicular to the first electrode plate and the second electrode plate, wherein the first and second plates have a thermal conductivity greater than 10 W/m-K, wherein each of the first plate and the second plate comprises:
a substrate comprising one of a semiconducting material and an insulating material, the substrate having a first side facing towards the first and second external electrodes and a second side facing away from the first and second external electrodes; and
a metal layer disposed on the first side of the substrate.

20. The method of claim 19 , wherein electrically connecting the first external electrodes of the electrocaloric capacitors and mechanically coupling the electrocaloric capacitors to the first plate comprises soldering the first external electrodes to the first plate.

21. The method of claim 19 , wherein electrically connecting the first external electrodes of the electrocaloric capacitors and mechanically coupling the electrocaloric capacitors to the first plate comprises attaching the first external electrodes to the first plate using an electrically conductive adhesive.

Assignees

• Palo Alto Res Ct Inc

Inventors

• Wang Yunda
• Schwartz David E
• Lujan Rene A

Classifications

• H01G4/232

  electrically connecting two or more layers of a stacked or rolled capacitor · CPC title

• H01G4/30 Primary

  Stacked capacitors (H01G4/33 takes precedence) · CPC title

• H01G4/12

  Ceramic dielectrics {(H01G4/085 takes precedence)} · CPC title

• H01G4/38

  Multiple capacitors, i.e. structural combinations of fixed capacitors · CPC title

• H01G4/385 Primary

  Single unit multiple capacitors, e.g. dual capacitor in one coil · CPC title