Method for manufacturing electrode for storage battery

Patent metadata

Field	Value
Publication number	US-10347905-B2
Application number	US-201615343716-A
Country	US
Kind code	B2
Filing date	Nov 4, 2016
Priority date	Mar 28, 2013
Publication date	Jul 9, 2019
Grant date	Jul 9, 2019

Abstract

To provide a storage battery electrode including an active material layer with high density that contains a smaller percentage of conductive additive. To provide a storage battery having a higher capacity per unit volume of an electrode with the use of the electrode for a storage battery. A slurry that contains an active material and graphene oxide is applied to a current collector and dried to form an active material layer over the current collector, the active material layer over the current collector is rolled up together with a spacer, and a rolled electrode which includes the spacer are immersed in a reducing solution so that graphene oxide is reduced.

First claim

What is claimed is:

1. A method for manufacturing an electrode, the method comprising the steps of:
forming an active material layer over a current collector;
forming a spacer between a first portion and a second portion of the active material layer; and
generating a bubble in the spacer between the first portion and the second portion and releasing the bubble to the outside of the spacer a region between the first portion and the second portion after forming the spacer,
wherein the first portion and the second portion overlap each other with the spacer therebetween,
wherein the spacer the region between the first portion and the second portion further comprises a solution in the step of generating the bubble, and
wherein the solution comprises a first solvent.

2. The method according to claim 1 , further comprising the steps of:
drying the active material layer to remove the first solvent and moisture after generating the bubble.

3. The method according to claim 2 , wherein drying the active material layer is performed in a vacuum atmosphere at 50° C. to 200° C.

4. The method according to claim 1 , further comprising the steps of:
washing the active material layer after generating the bubble, and
drying the active material layer to remove the first solvent and moisture after washing the active material layer.

5. The method according to claim 1 , wherein the bubble is generated by evaporation of the first solvent.

6. The method according to claim 1 , wherein generating the bubble is performed at a temperature higher than or equal to room temperature and lower than or equal to 150° C.

7. The method according to claim 1 , wherein the first solvent is any one of water, methanol, ethanol, acetone, tetrahydrofuran, dimethylformamide, 1-methyl-2-pyrrolidone, dimethyl sulfoxide, ethylene glycol, diethylene glycol and glycerin.

8. The method according to claim 1 , wherein the solution further comprises a reducing agent.

9. The method according to claim 1 , wherein chemical reduction is performed at the step of generating the bubble.

10. The method according to claim 1 , wherein electrochemical reduction is performed at the step of generating the bubble.

11. A method for manufacturing an electrode, the method comprising the steps of:
forming an active material layer over a current collector;
forming a spacer between a first portion and a second portion of the active material layer; and
generating a bubble between the first portion and the second portion and releasing the bubble to the outside of a region between the first portion and the second portion after forming the spacer,
wherein the first portion and the second portion overlap each other with the space therebetween,
wherein the region between the first portion and the second portion further comprises a solution in the step of generating the bubble, and
wherein the solution comprises a first solvent and a second solvent.

12. The method according to claim 11 , further comprising the steps of:
drying the active material layer to remove the first solvent, the second solvent and moisture after generating the bubble.

13. The method according to claim 12 , wherein drying the active material layer is performed in a vacuum atmosphere at 50° C. to 200° C.

14. The method according to claim 11 , further comprising the steps of:
washing the active material layer after generating the bubble, and
drying the active material layer to remove the first solvent, the second solvent and moisture after washing the active material layer.

15. The method according to claim 11 , wherein the bubble is generated by evaporation of the first solvent.

16. The method according to claim 11 , wherein generating the bubble is performed at a temperature higher than or equal to room temperature and lower than or equal to 150° C.

17. The method according to claim 11 , wherein each of the first solvent and the second solvent is independently any one of water, methanol, ethanol, acetone, tetrahydrofuran, dimethylformamide, 1-methyl-2-pyrrolidone, dimethyl sulfoxide, ethylene glycol, diethylene glycol and glycerin.

18. The method according to claim 11 , wherein the first solvent is water.

19. The method according to claim 11 , wherein the solution further comprises a reducing agent.

20. The method according to claim 11 , wherein chemical reduction is performed at the step of generating the bubble.

21. The method according to claim 11 , wherein electrochemical reduction is performed at the step of generating the bubble.

Assignees

• Semiconductor Energy Lab

Inventors

• Nanba Kenryo
• Yukawa Mikio

Classifications

• H01M4/049

  Manufacturing of an active layer by chemical means · CPC title

• B32B15/08

  of synthetic resin · CPC title

• B32B15/12

  of paper or cardboard · CPC title

• B32B3/30

  characterised by a layer formed with recesses or projections, e.g. {hollows, grooves, protuberances, ribs (apertured layer B32B3/266; layer with cavities or internal voids B32B3/26)} · CPC title

• B32B2255/06

  on metal layer · CPC title