Toner and method of producing toner

Patent metadata

Field	Value
Publication number	US-10228630-B2
Application number	US-201715697742-A
Country	US
Kind code	B2
Filing date	Sep 7, 2017
Priority date	Sep 13, 2016
Publication date	Mar 12, 2019
Grant date	Mar 12, 2019

Abstract

A toner comprising an external additive A, and a toner particle containing a binder resin and a colorant, wherein the external additive A: i) is an external additive that has a charge control agent on the surface thereof; ii) has a wall friction angle θ calculated from the following formula (1) of not more than 25.0°

θ=τ/5.0  formula (1);

iii) has a number-average particle diameter (D1) of primary particles of at least 70 nm and not more than 500 nm; and iv) has a solidity as given by the following formula (2) of at least 0.40 and not more than 0.90

solidity=area of external additive A /area of region encompassed by envelope for external additive A    formula (2).

First claim

What is claimed is:

1. A toner comprising:
an external additive A having a number-average particle diameter (D1) of primary particles of 70 to 500 nm, and providing a charge control agent present on the surface thereof; and
a toner particle containing a binder resin and a colorant, wherein
external additive A has a wall friction angle θ calculated from formula (1) of not more than 25.0°
θ=τ/5.0  (1)

where τ represents a shear stress obtained when a flat circular disk is rotated (π/36) rad at (π/10) rad/min while the flat circular disk is inserted at a perpendicular load of 5.0 kPa into a powder layer of external additive A formed by applying a perpendicular load of 15.0 kPa, and
has a solidity of 0.40 to 0.90, where solidity=area of external additive A/convex area of external additive A.

2. The toner according to claim 1 , wherein an amount of attachment of the external additive A to a polycarbonate thin film is 0.1 to 5.0 area % where an area of the polycarbonate thin film is 100.0 area %, when the polycarbonate thin film attachment measurement method comprises:
preparing a coating solution for a 50-μm aluminum sheet by dissolving 10 mass % of a polycarbonate having a viscosity-average molecular weight (Mv) of 40,000 in toluene, coating the coating solution on the aluminum sheet using a #50 Mayer bar, drying the coating solution for 10 minutes at 100° C., and producing a sheet having polycarbonate with a film thickness of 10 μm on aluminum sheet held with a substrate holder;
introducing about 10 mg of the toner onto a sieve having a stainless steel mesh with an aperture of 75 μm and a sieve opening having a diameter of 10 mm, placing a substrate directly below the sieve at a distance of 20 mm, and depositing the toner on the substrate by application, to a frame holding the sieve, of a sawtooth-waveform oscillation having a duty ratio of 33% and an amplitude of 1 mm, the oscillation being applied for 30 seconds at 5 Hz in the in-plane direction of the sieve and corresponding to an acceleration of 5 G;
promoting contact between the substrate and the toner by application, to the substrate on which the toner had been deposited, of a sawtooth-waveform oscillation having a duty ratio of 33% and an amplitude of 1 mm, the oscillation being applied for 20 seconds at 3 Hz in the in-plane direction of the substrate and corresponding to an acceleration of 0.5 G;
removing the toner attached to the substrate by bringing the substrate into proximity to an elastomeric suction port having an inner diameter of approximately 5 mm and connected to a nozzle end of a vacuum cleaner as a suction means so that the suction port becomes perpendicular to the toner-bearing side, while visually checking the degree of residual toner, distance between an end of the suction port and the substrate being approximately 1 mm, the suction time being approximately 3 seconds, and the suction pressure being 6 kPa; and
quantitating an amount of attachment of the external additive supplied to the substrate.

3. The toner according to claim 1 , wherein a total energy of 600 to 1,000 mJ is calculated from a perpendicular load and a rotational torque when a propeller-type blade, for which an outermost edge rotates at a peripheral velocity of 100 mm/sec, is perpendicularly inserted, while rotating, into a powder layer of the toner formed by applying a load of 3.0 kPa,
the powder layer being provided by holding the toner for at least 3 days in a 23° C./60% humidity environment, and thereafter introducing it into the top of a cylindrical split glass vessel having a height from the vessel bottom to the split position of 43 mm, a diameter of 50 mm and a volume of 85 mL.

4. The toner according to claim 1 , wherein the external additive A is a silica fine particle.

5. The toner according to claim 4 , wherein an amount of charge control agent present on the surface of the external additive A is 1 to 15 mass % with reference to a mass of the external additive A.

6. The toner according to claim 1 , wherein the charge control agent is a charge control resin, and
an acid value of the charge control resin is 15 to 35 mg KOH/g.

7. The toner according to claim 6 , wherein the charge control resin is selected from the group consisting of polymers having a salicylic acid-derived substructure and polymers having a sulfonic acid group.

8. The toner according to claim 6 , wherein the charge control resin is selected from the group consisting of polymers having the monovalent group a given by formula (4) and resins having a substructure derived from 2-acrylamido-2-methylpropanesulfonic acid;

where R 1 independently represents a hydroxy group, a carboxy group, an alkyl group having 1 to 18 carbons, or an alkoxy group having 1 to 18 carbons; R 2 represents a hydrogen atom, a hydroxy group, an alkyl group having 1 to 18 carbons, or an alkoxy group having 1 to 18 carbons; g represents an integer of 1 to 3; and h represents an integer of 0 to 3.

9. The toner according to claim 1 , further comprising an external additive B having a number-average particle diameter (D1) of primary particles of 5 to 30 nm, wherein
5.0≤ a/b≤ 50.0  formula (5)

where a (nm) is the number-average particle diameter (D1) of primary particles of external additive A, and b (nm) is the number-average particle diameter (D1) of primary particles of external additive B.

10. A toner comprising:
an external additive A having a number-average particle diameter (D1) of primary particles of 70 to 500 nm, and providing on the surface thereof at least one compound selected from the group consisting of metal compounds of aromatic carboxylic acids, metal compounds of an azo dye or azo pigment, polymers having a sulfonic acid group or a carboxy group, quaternary ammonium salts, polymers having a quaternary ammonium salt, guanidine compounds, nigrosine compounds, and imidazole compounds; and
a toner particle containing a binder resin and a colorant, wherein
the external additive A
has a wall friction angle θ calculated from the following formula (1) of not more than 25.0°
θ=τ/5.0  formula (1)

where τ represents a shear stress obtained when a flat circular disk is rotated (π/36) rad at (π/10) rad/min while the flat circular disk is inserted at a perpendicular load of 5.0 kPa into a powder layer of the external additive A formed by applying a perpendicular load of 15.0 kPa, and
has a solidity as given by of 0.40 to 0.90, where solidity=area of external additive A/convex region of external additive A.

11. The toner according to claim 10 , wherein the compound is at least one member selected from the group consisting of monoazo metal compounds and polymers having a sulfonic acid group or a carboxy group.

12. A method of producing a toner, comprising the steps of:
obtaining an external additive A by subjecting an external additive to a surface treatment with a charge control agent, external additive A having a number-average particle diameter (D1) of primary particles of 70 to 500 nm; and
mixing the external additive A with a toner particle containing a binder resin and a colorant, wherein
external additive A has a wall friction angle θ calculated from formula (1) of not more than 25.0°
θ=τ/5.0  formula (1)

where τ represents a shear stress obtained when a flat circular disk is rotated (π/36) rad at (π/10) rad/min while the flat circular disk is inserted at a perpendicular load of 5.0 kPa into a powder layer of external additive A formed by applying a perpendicular load of 15.0 kPa, and
external additive A has a solidity of 0.40 to 0.90,

Assignees

• Canon Kk

Inventors

• Mizuguchi Takuya
• Terauchi Kazuo
• Hotta Yojiro
• Naka Takeshi
• Shiozawa Motohide
• Fujimoto Masami

Classifications

• G03G9/097

  Plasticisers; Charge controlling agents · CPC title

• G03G9/09716 Primary

  treated with organic compounds · CPC title

• G03G9/09775

  containing atoms other than carbon, hydrogen or oxygen (G03G9/09741 - G03G9/09766 take precedence) · CPC title

• G03G9/0808

  by dry mixing the toner components in solid or softened state · CPC title

• G03G9/09783

  Organo-metallic compounds · CPC title