Fuel vapor flow based on road conditions

Patent metadata

Field	Value
Publication number	US-10113494-B2
Application number	US-201815883624-A
Country	US
Kind code	B2
Filing date	Jan 30, 2018
Priority date	Dec 8, 2015
Publication date	Oct 30, 2018
Grant date	Oct 30, 2018

Abstract

Methods and systems are provided for regulating engine operating parameters such as exhaust gas recirculation (EGR) based on road roughness conditions. Based on increased road roughness estimation, EGR flow rate may be opportunistically raised, enabling NVH associated with elevated EGR levels to be masked by NVH associated with rough road conditions. In addition, purging of fuel vapors from a canister or a crankcase to the engine may be increased while transmission shift schedules may be advanced so as to complete the shift during the rough road condition.

First claim

The invention claimed is:

1. A method for a vehicle having an on-board controller, comprising:
communicating, with the on-board controller, to other vehicles within a threshold distance of the vehicle having a same make and model as the vehicle, via vehicle to vehicle (V2V) communications, including receiving road roughness conditions;
in response to the received road roughness conditions, selectively adjusting one or more engine operating parameters to increase fuel economy, the selectively adjusting including transitioning from a first level associated with lower NVH and combustion instability to a second level associated with higher NVH and combustion instability.

2. The method of claim 1 , wherein the other vehicle are within a threshold radius of the vehicle.

3. The method of claim 1 , wherein a statistical or weighted average of the values retrieved from other vehicles may be used to estimate the road roughness conditions.

4. The method of claim 1 , wherein the one or more engine operating parameters includes a purge flow, the selectively adjusting including increasing one or more of a purge flow rate and a purge frequency from the first level to the second level.

5. The method of claim 1 , wherein the one or more engine operating parameters includes a crankcase ventilation flow, the selectively adjusting including increasing one or more of a crankcase ventilation flow rate and a crankcase ventilation frequency from the first level to the second level.

6. The method of claim 1 , wherein the one or more engine operating parameters includes a transmission gear shift schedule, the selectively adjusting including advancing a shift schedule to complete the transmission gear shift during the rough road conditions.

7. The method of claim 1 , wherein the one or more engine operating parameters includes a transmission gear shift schedule, the selectively adjusting including transitioning from a first shift schedule with higher spark retard usage to a second shift schedule with lower spark retard usage.

8. The method of claim 1 , wherein the one or more engine operating parameters includes a torque converter slip schedule, the selectively adjusting including transitioning from a first shift schedule with higher slip usage to a second shift schedule with lower slip usage.

9. The method of claim 1 , wherein the one or more engine operating parameters includes an on-board diagnostics (OBD) monitor, the selectively adjusting including intrusively initiating the monitor to complete a diagnostics routine during rough road conditions.

10. The method of claim 1 , wherein the engine includes a variable cam timing device, and wherein the one or more engine operating parameters includes an exhaust cam phasing schedule.

11. The method of claim 1 , wherein the one or more engine operating parameters includes a knock threshold, the selectively adjusting including transitioning from a first knock threshold associated with less spark advance to a second knock threshold associated with higher spark advance.

12. The method of claim 1 , wherein the selectively adjusting is based on an intake manifold vacuum level, the method further comprising reducing an EGR flow from an engine exhaust to an engine intake during the transitioning when the intake manifold vacuum level is lower, and maintaining or increasing the EGR flow during the transitioning when the intake manifold vacuum level is higher.

13. A vehicle system, comprising:
an engine including an intake manifold and an exhaust manifold;
a canister for storing fuel vapors, the canister coupled to the intake manifold via a canister purge valve;
a crankcase coupled to the intake manifold via a crankcase purge valve;
a transmission with a plurality of gear sets, the transmission coupling the engine to vehicle wheels;
a knock sensor coupled to an engine block;
an EGR passage including an EGR valve for recirculating exhaust gas from the exhaust manifold to the intake manifold;
a wireless vehicle to vehicle (V2V) communication communicating with other vehicles; and
a controller with computer-readable instructions stored on non-transitory memory for:
determining selected vehicles within a threshold distance of the vehicle having a same make and model as the vehicle and communicating with the selected vehicles to receive an estimated road roughness,
when the estimated road roughness is higher than a threshold,
increasing EGR flow above a target flow rate based on engine operating conditions until intake manifold vacuum is at a threshold vacuum; and
applying the intake manifold vacuum to the canister to increase a purge flow to the engine, wherein the threshold vacuum is based at least on a hydrocarbon load of the canister.

14. The system of claim 13 , further comprising a navigational system, wherein the controller includes further instructions for:
predicting an onset and a duration of rough road conditions based on input from the navigational system;
advancing a shift schedule of a transmission gear shift based on the predicted onset and duration to complete the gear shift during rough road conditions; and
intrusively initiating an on-board diagnostics (OBD) monitor based on the predicted onset and duration to complete a diagnostics routine of the monitor during the rough road conditions.

15. The system of claim 14 , further comprising a torque converter coupling the engine to the transmission, wherein the controller includes further instructions for:
when performing a transmission gear shift during the rough road conditions, slipping a lock-up clutch of the torque converter less; and
when performing the transmission gear shift outside the rough road conditions, slipping the lock-up clutch of the torque converter more.

16. The system of claim 15 , wherein the controller includes further instructions for:
when the estimated road roughness is lower than the threshold, indicating engine knock responsive to an output of the knock sensor exceeding a first knock threshold, and retarding spark ignition timing by a first amount responsive to the indication of engine knock; and
when the estimated road roughness is higher than the threshold, indicating engine knock responsive to an output of the knock sensor exceeding a second knock threshold, the second knock threshold higher than the first knock threshold, and retarding spark ignition timing by a second amount responsive to the indication of engine knock, the second amount smaller than the first amount.

17. The system of claim 13 , wherein the engine is a boosted engine.

18. The system of claim 13 , wherein the engine includes variable valve timing.

19. The system of claim 13 , wherein the system includes a three-way catalyst coupled to the engine.

20. The system of claim 13 , wherein the controller includes instructions to estimate road roughness from a statistical or weighted average of the data retrieved from other vehicles.

Assignees

• Ford Global Tech Llc

Inventors

• Glugla Chris Paul

Classifications

• F16H2061/0015

  Transmission control for optimising fuel consumptions · CPC title

• F02D29/02

  peculiar to engines driving vehicles; peculiar to engines driving variable pitch propellers · CPC title

• F02P5/045

  combined with electronic control of other engine functions, e.g. fuel injection (in general F02D37/02) · CPC title

• F16H2061/0234

  Adapting the ratios to special vehicle conditions · CPC title

• F02D41/004

  Control of the valve or purge actuator, e.g. duty cycle, closed loop control of position · CPC title