Adhesive agent composition, adhesive sheet, and electronic device

Patent metadata

Field	Value
Publication number	US-10081741-B2
Application number	US-201314648580-A
Country	US
Kind code	B2
Filing date	Nov 29, 2013
Priority date	Nov 30, 2012
Publication date	Sep 25, 2018
Grant date	Sep 25, 2018

Abstract

The present invention provides: an adhesive composition comprising a diene-based rubber (A) that includes a radiation-curable functional group, a cured adhesive layer having a thickness of 60 μm that is formed by curing the adhesive composition having a water vapor transmission rate at a temperature of 40° C. and a relative humidity of 90% of 30 g/(m 2 ·day) or less; an adhesive sheet comprising a curable adhesive layer that is formed using the adhesive composition; and an electronic device comprising a sealing material, the sealing material being formed using the adhesive composition. According to the present invention, provided are: an adhesive composition that is useful as a material for forming an adhesive layer that exhibits an excellent water barrier capability and sufficient cohesive strength, and exhibits adhesion and holding power in a well-balanced manner, an adhesive sheet that includes an adhesive layer that is formed using the adhesive composition, and an electronic device that includes a sealing material that is formed using the adhesive composition.

First claim

The invention claimed is:

1. An adhesive sheet comprising a cured adhesive layer and a release sheet that is provided on one side or each side of the cured adhesive layer,
a water vapor transmission rate calculated by an expression “A×B/60” is 30 g/(m 2 ·day) or less, wherein A is a thickness of the cured adhesive layer [μm] and B is a water vapor transmission rate of the cured adhesive layer at a temperature of 40° C. and a relative humidity of 90% [g/(m 2 ·day)], and
the cured adhesive layer being formed by curing an adhesive composition comprising a diene-based rubber (A) that includes a radiation-curable functional group and a rubber-based polymer (B) that does not include a radiation-curable functional group, wherein,
the diene-based rubber (A) is a polyisoprene rubber that includes a (meth)acryloyl group,
the diene-based rubber (A) has a number average molecular weight (Mn) of 10,000 to 60,000,
the rubber-based polymer (B) is an isobutylene homopolymer, a copolymer of isobutylene and n-butene, a copolymer of isobutylene and butadiene, or a copolymer of isobutylene and isoprene,
the rubber-based polymer (B) has a number average molecular weight (Mn) of 100,000 to 2,000,000, and
the amount of the diene-based rubber (A) is 5 to 20 parts by mass based on 100 parts by mass of the rubber-based polymer (B);
wherein the diene-based rubber (A) comprises a polymer that comprises a repeating unit represented by a formula (I) and a repeating unit represented by a formula (II) in its molecule,

wherein R 1 and R 2 are independently a hydrogen atom or an alkyl group having 1 to 5 carbon atoms, X is a group represented by a formula (III),

R 3 is a hydrogen atom or an alkyl group having 1 to 5 carbon atoms, m is an integer from 1 to 5, and “*” is a bonding position.

2. An adhesive sheet comprising a cured adhesive layer and a base sheet,
a water vapor transmission rate calculated by an expression “A×B/60” is 30 g/(m 2 ·day) or less, wherein A is a thickness of the cured adhesive layer [μm] and B is a water vapor transmission rate of the cured adhesive layer at a temperature of 40° C. and a relative humidity of 90% [g/(m 2 ·day)], and
the cured adhesive layer being formed by curing an adhesive composition comprising a diene-based rubber (A) that includes a radiation-curable functional group and a rubber-based polymer (B) that does not include a radiation-curable functional group, wherein,
the diene-based rubber (A) is a polyisoprene rubber that includes a (meth)acryloyl group,
the diene-based rubber (A) has a number average molecular weight (Mn) of 10,000 to 60,000,
the rubber-based polymer (B) is an isobutylene homopolymer, a copolymer of isobutylene and n-butene, a copolymer of isobutylene and butadiene, or a copolymer of isobutylene and isoprene,
the rubber-based polymer (B) has a number average molecular weight (Mn) of 100,000 to 2,000,000, and
the amount of the diene-based rubber (A) is 5 to 20 parts by mass based on 100 parts by mass of the rubber-based polymer (B);
wherein the diene-based rubber (A) comprises a polymer that comprises a repeating unit represented by a formula (I) and a repeating unit represented by a formula (II) in its molecule,

wherein R 1 and R 2 are independently a hydrogen atom or an alkyl group having 1 to 5 carbon atoms, X is a group represented by a formula (III),

R 3 is a hydrogen atom or an alkyl group having 1 to 5 carbon atoms, m is an integer from 1 to 5, and “*” is a bonding position.

3. The adhesive sheet according to claim 1 , wherein the adhesive composition comprises a photoinitiator (C).

4. The adhesive sheet according to claim 1 , wherein the adhesive composition comprises a tackifier (D).

5. The adhesive sheet according to claim 1 , wherein the tackifier (D) is an alicyclic petroleum resin, an aliphatic petroleum resin, a terpene resin, or an ester-based resin.

6. The adhesive sheet according to claim 1 , wherein a molecular weight of the tackifier (D) is 500 to 5000.

7. The adhesive sheet according to claim 1 , wherein a softening point of the tackifier (D) is 70 to 130° C.

8. The adhesive sheet according to claim 1 , wherein the tackifier (D) is used in an amount of 5 to 70 parts by mass based on 100 parts by mass of the diene-based rubber (A) and the rubber-based polymer (B) in total.

9. The adhesive sheet according to claim 1 , wherein an adhesion of the cured adhesive layer is 1 N/25 mm or more, when the adhesive sheet is bounded to a polyethylene terephthalate film at 23° C. and 50% RH, allowed to stand for 24 hours, and subject to a peel test at 23° C. and 50% RH at a peel rate of 300 mm/min and a peel angle of 180° to measure the adhesion of the cured adhesive layer.

10. The adhesive sheet according to claim 2 , wherein the base sheet is a film or sheet formed of a resin, a metal foil, or a laminate thereof.

11. The adhesive sheet according to claim 2 , wherein a gas barrier layer is formed on the base sheet either directly or through an additional layer.

Assignees

• Lintec Corp

Inventors

• Nishijima Kenta
• Naganawa Satoshi
• FUCHI Emi

Classifications

• H10W74/476

  Organic materials comprising silicon · CPC title

• C09J2409/00

  Presence of diene rubber · CPC title

• H05B33/04

  Sealing arrangements {, e.g. against humidity} · CPC title

• C09J2201/622

  Chemistry & Metallurgy · mapped topic

• H01L2924/00

  Electricity · mapped topic