Opaque quartz glass and method for its production

Patent metadata

Field	Value
Publication number	US-10005693-B2
Application number	US-201515118368-A
Country	US
Kind code	B2
Filing date	Feb 16, 2015
Priority date	Feb 17, 2014
Publication date	Jun 26, 2018
Grant date	Jun 26, 2018

Abstract

To provide opaque quartz glass having no water absorbing properties and being excellent in infrared light shielding properties, and a method for its production. In the production of opaque quartz glass of the present invention, a fine amorphous silica powder and a pore forming agent are mixed, then molded and heated at a predetermined temperature, to obtain opaque quartz glass wherein contained pores are closed pores, the average pore size of pores is from 5 to 20 μm, and the content density of pores is high, whereby the heat shielding properties are high.

First claim

The invention claimed is:

1. Opaque quartz glass characterized in that the density is at least 1.95 g/cm 3 and at most 2.15 g/cm 3 , the average pore diameter is from 5 to 20 μm, the linear transmittance at a wavelength of from 1.5 μm to 5 μm when the sample thickness is 1 mm, is at most 1%, and the water absorption is at most 0.1 wt %.

2. The opaque quartz glass according to claim 1 , characterized in that the density is at least 1.97 g/cm 3 and at most 2.08 g/cm 3 .

3. The opaque quartz glass according to claim 1 , characterized in that the average pore diameter is from 9 to 15 μm.

4. The opaque quartz glass according to claim 1 , characterized in that the diffuse reflectance at a wavelength of 2 μm when the sample thickness is 3 mm, is at least 70%.

5. The opaque quartz glass according to claim 1 , characterized in that the cristobalite content is at most 2%.

6. The opaque quartz glass according to claim 1 , characterized in that the coefficient of variation of density is at most 0.02.

7. The opaque quartz glass according to claim 1 , characterized in that the content of each metal impurity of Na, Mg, Al, K, Ca, Cr, Fe, Cu and Zn is at most 10 ppm.

8. The opaque quartz glass according to claim 1 , characterized in that the content of each metal impurity of Na, Mg, Al, K, Ca, Cr, Fe, Cu and Zn is at most 1 ppm.

9. A method for producing opaque quartz glass as defined in claim 1 , characterized by mixing a pore forming agent powder to an amorphous silica powder so that its volume ratio to the amorphous silica powder would be at least 0.04, molding the mixed powder, and heating at a temperature at which the pore forming agent is burnt off, to remove the pore forming agent, followed by sintering at a temperature at which sintering of the silica powder progresses, until pores contained in the sintered body become closed pores.

10. The method for producing opaque quartz glass according to claim 9 , characterized in that the pore forming agent powder has an average particle size of from 5 to 40 μm, and the addition amount of the pore forming agent powder is from 0.04 to 0.35 by volume ratio to the amorphous silica powder.

11. The method for producing opaque quartz glass according to claim 9 , characterized in that the pore forming agent powder has an average particle size of from 9 to 30 μm.

12. The method for producing opaque quartz glass according to claim 9 , characterized in that the pore forming agent powder is a graphite powder.

13. The method for producing opaque quartz glass according to claim 9 , characterized in that the amount of each metal impurity of Na, Mg, Al, K, Ca, Cr, Fe, Cu and Zn contained in the mixed powder, is at most 10 ppm.

14. The method for producing opaque quartz glass according to claim 9 , characterized in that the production is conducted under such a condition that the cristobalite content in the sintered body would be at most 2%.

15. The method for producing opaque quartz glass according claim 9 , characterized in that the aspect ratio of the pore forming agent powder is at most 3.0.

16. The method for producing opaque quartz glass according to claim 9 , characterized in that the atmosphere for the heating is an oxidizing atmosphere.

17. The method for producing opaque quartz glass according to claim 9 , characterized in that the average particle size of the amorphous silica powder is at most 20 μm.

18. Quartz glass characterized by having a transparent quartz glass layer on a part or whole of the surface of the opaque quartz glass as defined in claim 1 .

19. A member for a heat treatment apparatus, characterized in that a part or whole thereof is formed of the opaque quartz glass as defined in claim 1 .

20. A member for a semiconductor producing apparatus, characterized in that a part or whole thereof is formed of the opaque quartz glass as defined in claim 1 .

21. A member for a FPD producing apparatus, characterized in that a part or whole thereof is formed of the opaque quartz glass as defined in claim 1 .

22. A member for a solar cell producing apparatus, characterized in that a part or whole thereof is formed of the opaque quartz glass as defined in claim 1 .

23. A member for a LED producing apparatus, characterized in that a part or whole thereof is formed of the opaque quartz glass as defined in claim 1 .

24. A member for a MEMS producing apparatus, characterized in that a part or whole thereof is formed of the opaque quartz glass as defined in claim 1 .

25. An optical member characterized in that a part or whole thereof is formed of the opaque quartz glass as defined in claim 1 .

Assignees

• Tosoh Corp

Inventors

• Hirai Satori
• Yamada Nobusuke
• Arai Kazuyoshi

Classifications

• C03B19/066 Primary

  for the production of quartz or fused silica articles (other processes specially adapted for the production of quartz or fused silica articles C03B20/00) · CPC title

• C03C11/00 Primary

  Multi-cellular glass {; Porous or hollow glass or glass particles} · CPC title

• C03C2201/02

  Pure silica glass, e.g. pure fused quartz · CPC title

• C03B19/08

  by foaming · CPC title

• C03C2204/06

  opacified by gas · CPC title