Multi-fuel engine system

Patent metadata

Field	Value
Publication number	US-9995255-B2
Application number	US-201514600604-A
Country	US
Kind code	B2
Filing date	Jan 20, 2015
Priority date	Jan 21, 2014
Publication date	Jun 12, 2018
Grant date	Jun 12, 2018

Abstract

Various methods and systems are provided for an intake manifold for an engine. In one example, the intake manifold comprises a first passage for supplying intake air to a plurality of cylinders of the engine and a second passage for supplying gaseous fuel to the plurality of cylinders.

First claim

The invention claimed is:

1. An intake manifold for an engine, comprising:
a first passage providing a first pathway through the intake manifold for supplying intake air to a plurality of cylinders of the engine;
a second passage providing a second pathway through the intake manifold for supplying gaseous fuel to at least one of the plurality of cylinders;
a plurality of gas admission valves mounted to the second passage, a first gas admission valve and a second gas admission valve of the plurality of gas admission valves including respective inlets configured to receive the gaseous fuel flowing through the second passage; and
a plurality of gas runners including a first gas runner coupling the first gas admission valve to a first mixing region of the first passage, the first mixing region positioned at an intersection between the first passage and a first air intake runner.

2. The intake manifold of claim 1 , wherein the first and second gas admission valves are configured to control a flow rate of the gaseous fuel to a respective cylinder, and wherein the first passage includes a first longitudinal axis and the second passage includes a second longitudinal axis, parallel to the first longitudinal axis.

3. The intake manifold of claim 2 , wherein the engine comprises a plurality of cylinder heads, each cylinder head defining a respective cylinder of the plurality of cylinders, and wherein each respective gas runner of the plurality of gas runners couples a respective gas admission valve to a respective cylinder head, and thereby to allow a flow of the gaseous fuel from the second passage to the cylinder of the respective cylinder head.

4. The intake manifold of claim 3 , wherein the gas runner is one of the plurality of gas runners and each gas runner defines a respective channel of the intake manifold, and wherein intake air flowing through the first passage is maintained fluidically separate from gaseous fuel flowing through the second passage.

5. The intake manifold of claim 3 , wherein the first passage of the intake manifold comprises a plurality of intake air ports, and a first cylinder head is coupled to a first intake air port and a second cylinder head is coupled to a second intake air port, and the intake manifold is configured to supply intake air to a first cylinder and a second cylinder through a respective intake air port.

6. The intake manifold of claim 5 , wherein each gas runner comprises a first end coupled to the second passage and a second end fluidically coupled to a respective one of the intake air ports via a passageway, each intake air port further comprising a mixing region where the intake air and gaseous fuel mix before being directed to a respective cylinder head.

7. The intake manifold of claim 2 , further comprising a third passage providing a third pathway through the intake manifold for directing coolant to and/or from a cooling system component.

8. The intake manifold of claim 7 , wherein the first passage comprises a first volume, the second passage comprises a second volume, and the third passage comprises a third volume, the first volume larger than the second volume, the third volume larger than the second volume, wherein the first volume is an entirety of an interior space of the first passage, the second volume is an entirety of an interior space of the second passage, and the third volume is an entirety of an interior space of the third passage.

9. The intake manifold of claim 7 , wherein the first passage is arranged vertically below the second passage and the third passage, and wherein the second passage is arranged vertically above the third passage.

10. The intake manifold of claim 7 , wherein the first passage, the second passage, and the third passage are integrated in the intake manifold.

11. The intake manifold of claim 2 , wherein the intake manifold is a first intake manifold having four gas admission valves, wherein the first intake manifold further comprises a first coupling flange on a first end of the first intake manifold and a second coupling flange on a second end of the first intake manifold, the first and second coupling flanges each configured to couple to a coupling flange of a second intake manifold or to an end piece.

12. The intake manifold of claim 11 , wherein the engine is a multi-cylinder engine having a first bank of cylinders and a second bank of cylinders, wherein the first intake manifold is disposed between the first and second banks, and wherein half of the gas admission valves are configured to supply gaseous fuel to respective cylinders of the first bank and the other half of the gas admission valves are configured to supply gaseous fuel to respective cylinders of the second bank.

13. An intake manifold for an engine, comprising:
a first passage for supplying intake air to a plurality of cylinders of the engine, the first passage including a plurality of intake air ports, each intake air port coupling the first passage to a respective cylinder of the plurality of cylinders;
a second passage for directing coolant from the engine to a cooling system component;
a third passage for supplying gaseous fuel to the plurality of cylinders; and
a plurality of gas runners, each gas runner comprising a respective channel fluidically coupled to the third passage and to the first passage and traversing through the second passage.

14. The intake manifold of claim 13 , wherein the engine comprises a plurality of cylinder heads, each cylinder head defining a respective cylinder of the plurality of cylinders, wherein the intake manifold further comprises a plurality of gas admission valves mounted to the third passage for regulating admission of the gaseous fuel to the plurality of cylinders, the gas admission valves respectively fluidically coupled to the cylinder heads by the plurality of gas runners, and wherein the intake manifold is configured for the gaseous fuel from the third passage to flow through the plurality of gas runners to reach the plurality of cylinders.

15. The intake manifold of claim 14 , wherein the first passage, second passage, and third passage are vertically aligned along a central axis of the intake manifold.

16. An engine system, comprising:
an engine having a plurality of cylinders, each cylinder defined by a respective cylinder head; and
an intake manifold to supply intake air to the engine via a first passage, direct coolant out of the engine via a second passage, and supply gaseous fuel to the engine via a third passage, the second passage and the third passage each positioned in vertical alignment above the first passage.

17. The engine system of claim 16 , wherein each cylinder of the engine is coupled to at least one respective fuel injector configured to inject liquid fuel for combustion, and the intake manifold further comprises at least one gas admission valve coupled to the third passage for controlling the supply of gaseous fuel to the engine, and wherein the second passage is positioned intermediate the first passage.

18. The engine system of claim 17 , further comprising a control system configured to control the at least one respective fuel injector during engine operation and to control the at least one gas admission valve to supply gaseous fuel to the engine during a multi-fuel operating mode, and wherein the intake manifold comprises a central axis that extends from a top of the third passage to a bottom of the first passage, and each of the first passage, second passage, and third passage is vertically aligned along the central axis.

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Assignees

• Gen Electric

Inventors

• Gruschow Alexis
• Trask Leslie Orin
• Dillen Eric Richard
• Roth John Stephen
• Felion Matthew Joseph

Classifications

• F01P11/06

  Cleaning (in general B08B); Combating corrosion (in general C23F) · CPC title

• F02M35/10347

  Moulding, casting or the like · CPC title

• F02M26/05

  High pressure loops, i.e. wherein recirculated exhaust gas is taken out from the exhaust system upstream of the turbine and reintroduced into the intake system downstream of the compressor · CPC title

• F02M35/112

  for engines with cylinders all in one line · CPC title

• F01P2060/10

  Fuel manifold · CPC title