Cylinder pressure based control of dual fuel engines

Patent metadata

Field	Value
Publication number	US-9988991-B2
Application number	US-201615275882-A
Country	US
Kind code	B2
Filing date	Sep 26, 2016
Priority date	Feb 6, 2014
Publication date	Jun 5, 2018
Grant date	Jun 5, 2018

Abstract

Systems and methods for controlling operation of dual fuel internal combustion engines in response to cylinder pressure based determinations are disclosed. The techniques control fueling contributions from a first fuel source and a second fuel source to achieve desired operational outcomes in response to the cylinder pressure based determinations.

First claim

What is claimed is:

1. A method, comprising:
operating an internal combustion engine system including an intake system connected to an engine with a plurality of cylinders and at least two fuel sources operably connected to the internal combustion engine system to provide a flow of liquid fuel to each of the plurality of cylinders and a flow of a gaseous fuel to each of the plurality of cylinders, wherein the intake system is coupled to each of the plurality of cylinders to provide a charge flow from the intake system to a combustion chamber of the respective cylinder, the internal combustion engine system further including an exhaust system;
determining a pressure in the combustion chamber of at least one cylinder during a combustion cycle associated with the cylinder;
determining at least one operating condition of the at least one cylinder that is based on the pressure, wherein the at least one operating condition includes an air-to-fuel ratio of the charge flow from a mass air flow of the charge flow and an energy contribution of the gaseous fuel to an energy output from the at least one cylinder that is determined from the pressure in response to combustion of the liquid fuel and gaseous fuel in the combustion chamber;
comparing the air-to-fuel ratio of the charge flow to a target air-to-fuel ratio of the charge flow; and
adjusting a substitution rate of the gaseous fuel for the liquid fuel in response to the operating condition deviating from a target operating condition and adjusting the charge flow in response to the air-to-fuel ratio of the charge flow deviating from the target air-to-fuel ratio.

2. The method of claim 1 , wherein the pressure is an indicated mean effective pressure (IMEP), the operating condition is an energy output determined from the IMEP in response to combustion of the liquid fuel and gaseous fuel in the combustion chamber, and a first part of the operating condition is an energy contribution of the liquid fuel to the energy output determined from an amount of the liquid fuel provided during the combustion cycle and a heating value of the liquid fuel and a second part of the operating condition is an energy contribution of the gaseous fuel to the energy output.

3. The method of claim 2 , comprising:
comparing the energy contribution of the gaseous fuel to a target contribution of the gaseous fuel to the energy output of the cylinder; and
adjusting the substitution rate of the gaseous fuel in response to the energy contribution of the gaseous fuel deviating from the target contribution.

4. The method of claim 1 , wherein adjusting the charge flow includes at least one of:
opening or closing at least one of an intake throttle in the intake system, a compressor bypass valve in a compressor bypass, a wastegate of a turbine in the exhaust system, a variable geometry turbine in the exhaust system; and
varying a lift profile of at least one of an intake valve and an exhaust valve of the cylinder.

5. The method of claim 1 , wherein the operating condition includes a combustion parameter in the combustion chamber of the cylinder during the combustion cycle.

6. The method of claim 5 , wherein the combustion parameter is at least one of a heat release placement, an effective expansion ratio, and a centroid of heat release during the combustion cycle.

7. The method of claim 5 , further comprising comparing a contribution of the gaseous fuel to a target contribution of the gaseous fuel to the combustion parameter, and adjusting the substitution rate of the gaseous fuel for the liquid fuel includes adjusting the substitution rate in response to the contribution of the gaseous fuel to the combustion parameter deviating from the target contribution of the gaseous fuel to the combustion parameter.

8. The method of claim 1 , wherein determining the at least one operating condition includes determining a peak pressure in the cylinder, and further comprising reducing a pressure of the charge flow in response to the peak pressure exceeding a threshold amount.

9. The method of claim 1 , wherein the liquid fuel is diesel fuel and the gaseous fuel is selected from the group consisting of natural gas, bio-gas, methane, propane, ethanol, producer gas, field gas, liquefied natural gas, compressed natural gas, and landfill gas.

10. A method, comprising:
operating an internal combustion engine system including an intake system connected to an engine with a plurality of cylinders and at least two fuel sources operably connected to the internal combustion engine system to provide a flow of liquid fuel to each of the plurality of cylinders and a flow of a gaseous fuel to each of the plurality of cylinders, wherein the intake system is coupled to each of the plurality of cylinders to provide a charge flow from the intake system to a combustion chamber of the respective cylinder, the internal combustion engine system further including an exhaust system;
determining a pressure in the combustion chamber of at least one cylinder during a combustion cycle associated with the cylinder;
determining at least one operating condition of the at least one cylinder that is based on the pressure, wherein determining at least one operating condition includes detecting a knock intensity from the pressure in the at least one cylinder;
adjusting a substitution rate of the gaseous fuel for the liquid fuel in response to the operating condition deviating from a target operating condition; and
retarding a timing of injection of the liquid fuel into the combustion chamber in response to the knock intensity exceeding a threshold amount.

11. A method, comprising:
operating an internal combustion engine system including an intake system connected to an engine with a plurality of cylinders and at least two fuel sources operably connected to the internal combustion engine system to provide a flow of liquid fuel to each of the plurality of cylinders and a flow of a gaseous fuel to each of the plurality of cylinders, wherein the intake system is coupled to each of the plurality of cylinders to provide a charge flow from the intake system to a combustion chamber of the respective cylinder, the internal combustion engine system further including an exhaust system;
determining a pressure in the combustion chamber of at least one cylinder during a combustion cycle associated with the cylinder;
determining at least one operating condition of the at least one cylinder that is based on the pressure, wherein determining at least one operating condition includes detecting a knock intensity from the pressure in the at least one cylinder,
adjusting a substitution rate of the gaseous fuel for the liquid fuel in response to the operating condition deviating from a target operating condition; and
leaning out the charge flow into the combustion chamber in response to the knock intensity exceeding a threshold amount.

12. The method of claim 11 , wherein leaning out the charge flow includes at least one of opening an intake throttle in the intake system and closing a wastegate of a turbine in the exhaust system.

13. A method, comprising:
operating an internal combustion engine system including an intake system connected to an engine with a plurality of cylinders and at least two fuel sources operably connected to the internal combustion engine system to provide a flow of liquid fuel to each of the plurality of cylinders and a flow of a gaseous fuel to each of the plurality of cylinders, wherein the intake system is coupled to each of the plurality of cylinders to provide a charge flow from the intake system to a combustion chamber of the respective cylinder, the internal combustion engine syste

Assignees

• Cummins Inc

Inventors

• Zur Loye Axel Otto
• George Geomy
• Lutz Timothy P
• Kolhouse J Steven
• Bruner C Larry

Classifications

• F02D19/0647

  the gaseous fuel being liquefied petroleum gas [LPG], liquefied natural gas [LNG], compressed natural gas [CNG] or dimethyl ether [DME] · CPC title

• F02D19/0626

  Measuring or estimating parameters related to the fuel supply system · CPC title

• F02B37/183

  Arrangements of bypass valves or actuators therefor · CPC title

• Y02T10/36

  Cross-Sectional Technologies · mapped topic

• F02D41/0002

  Controlling intake air · CPC title