Composite positive electrode active material, method of manufacturing the same, positive electrode including the composite positive electrode active material, and lithium secondary battery including the positive electrode

Patent metadata

Field	Value
Publication number	US-9979019-B2
Application number	US-201514920968-A
Country	US
Kind code	B2
Filing date	Oct 23, 2015
Priority date	Dec 30, 2014
Publication date	May 22, 2018
Grant date	May 22, 2018

Abstract

A composite positive electrode active material including: an overlithiated layered oxide (OLO) including vanadium (V) and magnesium (Mg), wherein the vanadium and magnesium have a molar ratio of about 1:2. Also a method of manufacturing the composite positive electrode active material, a positive electrode including the composite positive electrode, and a lithium battery including the positive electrode.

First claim

What is claimed is:

1. A composite positive electrode active material comprising:
an overlithiated layered oxide comprising vanadium and magnesium,
wherein the vanadium and the magnesium have a molar ratio of about 1:2.

2. The composite positive electrode active material of claim 1 , wherein a molar content of lithium in the overlithiated layered oxide is greater than an anion content, wherein the anion content is a total molar content of F, Cl, Br, and I, if present, and one half of a molar content of oxygen and sulfur, if present.

3. The composite positive electrode active material of claim 1 , wherein a molar ratio of vanadium to magnesium is about 0.9:2 to about 1.1:2.

4. The composite positive electrode active material of claim 1 , wherein the composite positive electrode active material is represented by Formula 1:
Li a Ni x CO y Mn z V b Mg 2b M c O (2−e−f/2) S e M′ f   Formula 1

wherein, in Formula 1, 1.0<a≤1.4, 0<x<1, 0≤y<1, 0<z<1, 0<b<1, 0≤c<1, and y+z+b+2b+c<1, 0≤e<1, 0≤f<1, M is at least one selected from gallium, silicon, tungsten, molybdenum, iron, chromium, copper, zinc, titanium, aluminum, and boron, and M′ is at least one selected from F, Cl, Br, and I.

5. The composite positive electrode active material of claim 4 , wherein the V and Mg are included in a crystal structure of the overlithiated layered oxide at a position of at least one selected from Ni, Co, and Mn, and
wherein the S and M′, if present, are included in the crystal structure of the overlithiated layered oxide at an oxygen position.

6. The composite positive electrode active material of claim 4 , wherein, in Formula 1, b is in a range from about 0.001 to about 0.03.

7. The composite positive electrode active material of claim 4 , wherein, in Formula 1, 1.1<a<1.3 and 0.471<z<1.

8. The composite positive electrode active material of claim 1 , wherein the composite positive electrode active material is represented by Formula 2 below:
Li a Ni x Co y Mn z V b Mg 2b M c O 2   Formula 2

wherein, in Formula 2, 1.0<a≤1.4, 0<x<1, 0≤y<1, 0<z<1, 0<b<1, 0≤c<1, and 0<x+y+z+b+2b+c<1, and M is at least one selected from Ga, Si, W, Mo, Fe, Cr, Cu, Zn, Ti, Al, and B.

9. The composite positive electrode active material of claim 1 , wherein the composite positive electrode active material is represented by Formula 3 below:
Li a Ni x Co y Mn z V b Mg 2b O 2   Formula 3

wherein, in Formula 3, 1.0<a≤1.4, 0<x<1, 0≤y<1, 0<z<1, 0<b<1, and 0<x+y+z+b+2b<1.

10. The composite positive electrode active material of claim 1 , wherein the composite positive electrode active material is Li 1.167 Ni 0.181 Co 0.125 Mn 0.515 V 0.004 Mg 0.008 O 2 , Li 1.167 Ni 0.175 Co 0.125 Mn 0.508 V 0.008 Mg 0.016 O 2 , or Li 1.167 Ni 0.163 Co 0.125 Mn 0.496 V 0.017 Mg 0.034 O 2 .

11. The composite positive electrode active material of claim 1 , wherein an average particle diameter of primary particles of the composite positive electrode active material is in a range from about 100 nanometers to about 250 nanometers, and an average particle diameter of secondary particles of the composite positive electrode active material is in a range from about 2 micrometers to about 20 micrometers.

12. A positive electrode comprising the composite positive electrode active material of claim 1 .

13. A lithium secondary battery comprising the positive electrode of claim 12 .

14. A method of manufacturing a composite positive electrode active material, the method comprising:
mixing a metal precursor for forming an overlithiated layered oxide, a vanadium precursor which comprises vanadium, and a magnesium precursor which comprises magnesium to form a precursor mixture, wherein a molar ratio of the vanadium to the magnesium in the precursor mixture is about 1:2;
drying the precursor mixture to form a dried mixture;
mixing the dried mixture with a lithium precursor; and
heat treating the dried mixture and the lithium precursor to manufacture the composite positive electrode active material.

15. The method of claim 14 , further comprising dispersing the precursor mixture, wherein the dispersing comprises milling.

16. The method of claim 14 , wherein the drying comprises spray-drying.

17. The method of claim 14 , wherein the heat treating comprises heat treating at a temperature of about 600° C. to about 900° C.

18. The method of claim 14 , wherein the metal precursor comprises a nickel precursor comprising nickel, a manganese precursor comprising manganese, and a cobalt precursor comprising cobalt.

Assignees

• Samsung Electronics Co Ltd
• Samsung Sdi Co Ltd

Inventors

• Yu Byongyong
• Kim Donghan
• Park Jinhwan
• Song Jayhyok
• Kapylou Andrei
• Ahn Sungjin

Classifications

• C01P2004/03

  obtained by SEM · CPC title

• H01M4/582

  Halogenides · CPC title

• C01P2002/70

  defined by measured X-ray, neutron or electron diffraction data · CPC title

• H01M10/052

  Li-accumulators · CPC title

• C01P2002/52

  containing elements as dopants · CPC title