Organic light-emitting diode and method for producing an organic light-emitting diode

Patent metadata

Field	Value
Publication number	US-9978993-B2
Application number	US-201715489122-A
Country	US
Kind code	B2
Filing date	Apr 17, 2017
Priority date	Apr 18, 2016
Publication date	May 22, 2018
Grant date	May 22, 2018

Abstract

In one embodiment the organic light-emitting diode includes a substrate having a substrate upper side, an electrically conductive grid structure for a current distribution and an electrically conductive particle layer, which are located at the substrate upper side. The grid structure may be embedded in the particle layer. An organic layer sequence for generating the radiation is located directly on the particle layer. A covering electrode is attached to the organic layer sequence. The particle layer comprises scattering particles having a first average diameter and electrically conductive particles having a smaller second average diameter. The scattering particles are densely packed together with the conductive particles. The particle layer forms, together with the grid structure, a substrate electrode for the organic layer sequence.

First claim

The invention claimed is:

1. An organic light-emitting diode comprising:
a substrate having a substrate upper side;
an electrically conductive grid structure located on the substrate upper side for a current distribution;
an electrically conductive particle layer located at the substrate upper side and in which the grid structure is embedded;
an organic layer sequence located directly on the particle layer; and
a covering electrode attached to the organic layer sequence,
wherein the particle layer comprises scattering particles having a first average diameter and electrically conductive particles having a smaller second average diameter,
wherein the scattering particles are packed together with the conductive particles,
wherein the particle layer together with the grid structure form a substrate electrode for the organic layer sequence,
wherein the conductive particles, but not the scattering particles, are percolated in the particle layer, and
wherein the light-emitting diode emits light only through the particle layer and the substrate when operated as intended.

2. The organic light-emitting diode according to claim 1 , wherein the grid structure and the particle layer end flush with one another in a direction away from the substrate upper side so that the grid structure and the particle layer taken together form a flat surface on which the organic layer sequence is located.

3. The organic light-emitting diode according to claim 1 , wherein the particle layer protrudes over and completely covers the grid structure in a direction away from the substrate upper side so that the particle layer forms a flat surface on which the organic layer sequence is located.

4. The organic light-emitting diode according to claim 1 , wherein the particle layer and the grid structure have the same thickness, with a tolerance of at most 30% of a thickness of the grid structure.

5. The organic light-emitting diode according to claim 1 , wherein a degree of covering of the substrate upper side by the grid structure is between 3% and 30% inclusive, and wherein the grid structure comprises one or more metallic layers.

6. The organic light-emitting diode according to claim 1 , wherein the grid structure has an average linear width of between 10 μm and 200 μm inclusive, wherein an average mesh width of the grid structure is between 0.1 mm and 3 mm inclusive and a thickness of the grid structure is at least 200 nm and at most 10 μm, and wherein the grid structure is formed by a regular triangular, rectangular or hexagonal pattern.

7. The organic light-emitting diode according to claim 1 , wherein crosspieces of the grid structure, seen in cross-section, have a rectangular, triangular, trapezoidal or parabolic configuration.

8. The organic light-emitting diode according to claim 1 , wherein a surface conductivity of the substrate electrode is between 1 S·□ and 10 S·□ inclusive, and wherein an emitting surface of the organic light-emitting diode is at least 0.01×0.01 m 2 and at most 1×1 m 2 .

9. The organic light-emitting diode according to claim 1 , wherein the grid structure and the particle layer are each directly located at the substrate upper side, wherein the particle layer comprises the scattering particles and the conductive particles, and wherein the average diameter of the scattering particles is between 100 nm and 400 nm inclusive and the average diameter of the conductive particles is between 5 nm and 50 nm inclusive.

10. The organic light-emitting diode according to claim 1 , wherein the particle layer in a first sublayer directly on the substrate upper side has a higher concentration of scattering particles than in a second sublayer directly on the organic layer sequence, wherein the first and second sublayers are immediately adjacent to one another and the concentrations of scattering particles differ from one another by at least a factor of 3, and wherein the scattering particles are electrically insulating.

11. The organic light-emitting diode according to claim 1 , wherein the particle layer comprises inorganic materials to an extent of at least 90% by weight and is free from a matrix material for the scattering particles or the conductive particles, wherein the covering electrode is directly located at the organic layer sequence and is a metallic mirror, wherein the light-emitting diode appears milky-cloudy and whitish to an observer due to the particle layer when in a switched-off state, and wherein the light-emitting diode is equipped to generate visible light during operation.

12. A method for producing the organic light-emitting diode according to claim 1 , the method comprising:
generating the grid structure on the substrate upper side of the substrate;
preparing a solution which comprises at least one solvent, the scattering particles and the conductive particles;
applying the solution to the substrate upper side so that the grid structure is embedded;
drying the solution by removing the solvent to provide the particle layer; and
applying the organic layer sequence to the particle layer.

13. The method according to claim 12 , wherein the grid structure is produced photolithographically, and wherein the particle layer is printed on.

14. An organic light-emitting diode comprising:
a substrate having a substrate upper side;
an electrically conductive grid structure located on the substrate upper side for a current distribution;
an electrically conductive particle layer located at the substrate upper side and in which the grid structure is embedded so that the particle layer completely or partially covers the grid structure on side faces which are orientated transversely to the substrate upper side;
an organic layer sequence located directly on the particle layer; and
a covering electrode attached to the organic layer sequence,
wherein the particle layer comprises scattering particles having a first average diameter and electrically conductive particles having a smaller second average diameter,
wherein the particle layer is free from a matrix material,
wherein the scattering particles are packed together with the conductive particles, and
wherein the particle layer together with the grid structure form a substrate electrode for the organic layer sequence.

15. An organic light-emitting diode comprising:
a substrate having a substrate upper side;
an electrically conductive grid structure located on the substrate upper side for a current distribution;
an electrically conductive particle layer located at the substrate upper side and in which the grid structure is embedded;
an organic layer sequence located directly on the particle layer; and
a covering electrode attached to the organic layer sequence,
wherein the particle layer comprises scattering particles having a first average diameter and electrically conductive particles having a smaller second average diameter,
wherein the scattering particles are packed together with the conductive particles,
wherein the particle layer together with the grid structure form a substrate electrode for the organic layer sequence,
wherein the particle layer comprises inorganic materials to an extent of at least 90% by weight and is free from a matrix material for the scattering particles or the conductive particles,
wherein the covering electrode is directly located at the organic layer sequence and is a metallic mirror,
wherein the light-emitting diode appears milky-cloudy and whitish to an observer due to the particle layer when in a switched-off state, and
wherein the light-emitting diode is equipped to generate visible light during operation.

Assignees

• Osram Oled Gmbh

Inventors

• Wehlus Thomas
• Riedel Daniel

Classifications

• H01L2251/5369

  Electricity · mapped topic

• H01L51/5212

  Electricity · mapped topic

• H01L51/5268 Primary

  Electricity · mapped topic

• H01L51/56

  Electricity · mapped topic

• H10K50/854

  comprising scattering means · CPC title