Utilization and recycling of emitted carbon dioxide

Patent metadata

Field	Value
Publication number	US-9963411-B2
Application number	US-201615368201-A
Country	US
Kind code	B2
Filing date	Dec 2, 2016
Priority date	Dec 2, 2015
Publication date	May 8, 2018
Grant date	May 8, 2018

Abstract

Provided herein are methods for catalytically hydrogenating carbon dioxide to produce oxygenated hydrocarbons and catalysts for use in same.

First claim

What is claimed is:

1. A method for producing oxygenated hydrocarbons from carbon dioxide comprising combining hydrogen gas and a carbon dioxide containing-gas in a hydrogenation reactor in the presence of a catalyst under conditions for forming a reaction mixture comprising oxygenated hydrocarbons, wherein the catalyst comprises copper, gallium, and mesoporous silica.

2. The method of claim 1 , further comprising separating one or more oxygenated hydrocarbons from the reaction mixture to form a hydrocarbon-depleted reaction mixture.

3. The method of claim 2 , further comprising recycling the hydrocarbon-depleted reaction mixture to the reactor.

4. The method of claim 1 or 2 , wherein the catalyst is a fixed-bed catalyst.

5. The method of claim 1 , wherein the pressure of the hydrogen gas is maintained at about 25 bar.

6. The method of claim 1 , wherein the ratio of carbon dioxide to hydrogen in the reactor is about 3:1 by volume.

7. The method of claim 1 , wherein the temperature in the hydrogenation reactor is maintained in the range of about 200° C. to about 300° C.

8. The method of claim 1 , wherein the carbon dioxide-containing gas is added to the reactor at a gas hourly space velocity (GHSV) of about 4,800 L/Kg×h −1 to about 30,000 L/Kg×h −1 .

9. The method of claim 1 , wherein the catalyst comprises about 4% to about 15% (w/w) copper.

10. The method of claim 9 , wherein the copper is in the form of copper oxide.

11. The method of claim 1 , wherein the catalyst comprises about 2% to about 10% (w/w) gallium.

12. The method of claim 11 , wherein the gallium is in the form of gallium oxide.

13. The method of claim 1 , wherein the mesoporous silica acts as a support for the copper and gallium.

14. The method of claim 1 , wherein the oxygenated hydrocarbons comprise methanol and dimethyl ether.

15. The method of claim 1 , wherein the oxygenated hydrocarbons in the reaction mixture comprise at least about 90% methanol.

16. The method of claim 1 , wherein the method comprises a single step of hydrogenation.

17. The method of claim 1 , wherein the method lacks a co-catalyst.

18. A method of making methanol, dimethyl ether, or both, comprising
a. performing a single step catalytic hydrogenation of carbon dioxide in a reactor to create a reaction mixture comprising methanol, dimethyl ether, or both, wherein the hydrogenation catalyst comprises copper, gallium, and mesoporous silica, and
b. separating methanol, dimethyl ether, or both from the reaction mixture.

19. The method of claim 18 , further comprising purifying the methanol, dimethyl ether, or both.

Assignees

• Univ King Abdullah Sci & Tech

Inventors

• Huang Kuo-Wei
• Hengne Amol Mahalingappa

Classifications

• B01J23/72

  Copper · CPC title

• C07C43/043

  Dimethyl ether · CPC title

• C07C31/04

  Methanol · CPC title

• B01J23/80

  with zinc, cadmium or mercury · CPC title

• C07C29/154 Primary

  containing copper, silver, gold, or compounds thereof · CPC title