Composition for encapsulation and encapsulated apparatus including the same

Patent metadata

Field	Value
Publication number	US-9957335-B2
Application number	US-201314087049-A
Country	US
Kind code	B2
Filing date	Nov 22, 2013
Priority date	Dec 20, 2012
Publication date	May 1, 2018
Grant date	May 1, 2018

Abstract

A composition for encapsulation and an encapsulated apparatus, the composition including a (meth)acrylic alkoxysilane monomer including a moiety represented by Formula 1 or 2, below, or an oligomer thereof; a multifunctional (meth)acrylate monomer or an oligomer thereof; and an initiator,

wherein * and ** represent a binding site between elements.

First claim

What is claimed is:

1. A composition for encapsulation, comprising:
greater than 10 wt % to about 85 wt % of a (meth)acrylic alkoxysilane monomer including a moiety represented by Formula 1 or 2, below, or an oligomer thereof;
about 10 wt % to about 89 wt % of a multifunctional (meth)acrylate monomer or an oligomer thereof; and
about 0.1 wt % to about 5 wt % of an initiator, all amounts being in terms of solid content in the composition for encapsulation,

wherein * and ** represent a binding site between elements, and
wherein the multifunctional (meth)acrylate monomer or oligomer thereof has a weight average molecular weight of about 50 g/mol to about 1,000 g/mol.

2. The composition for encapsulation as claimed in claim 1 , wherein the (meth)acrylic alkoxysilane monomer has a structure represented by Formula 3:

wherein, in Formula 3, R 2 and R 3 are each independently a linear or branched C 1 to C 30 aliphatic hydrocarbon group or a C 6 to C 30 aromatic hydrocarbon group; R 4 is hydrogen, a linear or branched C 1 to C 30 alkyl group, or a C 6 to C 30 aryl group; R 5 is a linear or branched C 1 to C 30 alkyl group; a is an integer from 0 to 2; b and c are each independently an integer from 0 to 4; provided that at least one of b and c is an integer from 1 to 3; n is an integer from 1 to 3; X has a structure represented by Formula 1 or 2; Z 1 and Z 2 are each independently hydrogen or a group represented by Formula 4, provided that at least one of Z 1 and Z 2 has a structure represented by Formula 4:

wherein, in Formula 4, * represents a binding site for a carbon of R 2 or R 3 , and R 6 is hydrogen or methyl group.

3. The composition for encapsulation as claimed in claim 1 , wherein the multifunctional (meth)acrylate monomer includes a di(meth)acrylate of a C 2 to C 20 alcohol.

4. The composition for encapsulation as claimed in claim 1 , wherein the (meth)acrylic alkoxysilane monomer has a structure represented by any one of Formulae 5A to 5C, and the multifunctional (meth)acrylate monomer includes 1,12-dodecanediol di(meth)acrylate:

wherein, in Formula 5A, Et is an ethyl group,

5. The composition for encapsulation as claimed in claim 1 , wherein the composition includes:
about 95 wt % to about 99.9 wt % of the (meth)acrylic alkoxysilane monomer or oligomer thereof and the multifunctional (meth)acrylate monomer or oligomer thereof.

6. The composition for encapsulation as claimed in claim 1 , wherein the composition has a viscosity of about 10 cPs to about 50 cPs at 25±2° C.

7. The composition for encapsulation as claimed in claim 1 , further comprising a (meth)acrylate monomer having an aromatic group, an alicyclic group, or a heteroalicyclic group, or an oligomer thereof.

8. The composition for encapsulation as claimed in claim 7 , wherein the (meth)acrylate monomer having an aromatic group, an alicyclic group, or a heteroalicyclic group has a structure represented by Formula 6:

wherein R 8 is a C 6 to C 20 aromatic hydrocarbon group, a C 3 to C 20 alicyclic hydrocarbon group, or a C 4 to C 20 heteroalicyclic hydrocarbon group; R 9 is a C 1 to C 10 aliphatic hydrocarbon group or a C 6 to C 20 aromatic hydrocarbon group; Y is S, O, or NR, in which R is hydrogen or a C 1 to C 10 alkyl group; f is an integer from 1 to 3; and Z 1 has a structure represented by Formula 7:

wherein * represents a binding site for carbon of R 9 ; R 10 is hydrogen or methyl group.

9. The composition for encapsulation as claimed in claim 7 , wherein the (meth)acrylate monomer having an aromatic group, an alicyclic group, or a heteroalicyclic group has a structure represented by Formula 8:

10. The composition for encapsulation as claimed in claim 7 , wherein the composition includes:
about 5 wt % to about 50 wt % of the (meth)acrylate monomer having an aromatic group, an alicyclic group, or a heteroalicyclic group, or oligomer thereof.

11. A composition for encapsulation having a curing shrinkage of about 10% or less, a storage modulus after curing of about 5 GPa to about 20 GPa, and an adhesive strength to an inorganic barrier layer after curing of about 20 kgf/(mm) 2 to about 100 kgf/(mm) 2 , wherein the composition includes:
greater than 10 wt % to about 85 wt % of a (meth)acrylic alkoxysilane monomer including a moiety represented by Formula 1 or 2, below, or an oligomer thereof, and
about 10 wt % to about 89 wt % of a multifunctional (meth)acrylate monomer or an oligomer thereof, all amounts being in terms of solid content in the composition for encapsulation,

wherein * and ** represent a binding site between elements, and
wherein the multifunctional (meth)acrylate monomer or oligomer thereof has a weight average molecular weight of about 50 g/mol to about 1,000 g/mol.

12. The composition for encapsulation as claimed in claim 11 , wherein the composition exhibits a transmittance at a wavelength of 550 nm of about 95% or more after curing.

13. The composition for encapsulation as claimed in claim 11 , further comprising a (meth)acrylate monomer having an aromatic group, an alicyclic group, or a heteroalicyclic group, or an oligomer thereof.

14. An encapsulated apparatus, comprising:
a member for the apparatus; and
a barrier stack on the member for the apparatus, the barrier stack including an inorganic barrier layer and an organic barrier layer, the organic barrier layer being formed from the composition for encapsulation as claimed in claim 1 .

15. The encapsulated apparatus as claimed in claim 14 , wherein the organic barrier layer has a storage modulus of about 5 GPa to about 20 GPa, an adhesive strength to an inorganic barrier layer of about 20 kgf/(mm) 2 to about 100 kgf/(mm) 2 , and a transmittance of about 95% or more at a wavelength of 550 nm.

16. The encapsulated apparatus as claimed in claim 14 , wherein the inorganic barrier layer includes a metal, a metalloid, an intermetallic compound, an alloy, an oxide of a metal, metalloid, or mixed metal, a nitride of a metal, metalloid, or mixed metal, a carbide of a metal, metalloid or mixed metal, an oxygen nitride of a metal, metalloid, or mixed metal, an oxygen boride of a metal, metalloid, or mixed metal, or mixtures thereof, wherein the metal or the metalloid includes at least one of silicon (Si), aluminum (Al), selenium (Se), zinc (Zn), antimony (Sb), indium (In), germanium (Ge), tin (Sn), bismuth (Bi), a transition metal, or a lanthanide.

17. The encapsulated apparatus as claimed in claim 14 , wherein:
the orga

Assignees

• Ha Kyoung Jin
• Kwon Ji Hye
• Nam Seong Ryong
• Lee Yeon Soo
• Lee Chang Min
• Choi Seung Jib
• Cheil Ind Inc

Inventors

• Ha Kyoung Jin
• Kwon Ji Hye
• Nam Seong Ryong
• Lee Yeon Soo
• Lee Chang Min
• Choi Seung Jib

Classifications

• C08F220/10

  Esters · CPC title

• Y10T428/31605

  Next to free metal · CPC title

• Y10T428/31598

  Next to silicon-containing [silicone, cement, etc.] layer · CPC title

• Y10T428/265

  1 mil or less · CPC title

• Y10T428/31609

  Particulate metal or metal compound-containing · CPC title