Thin film polymer structure having different modification on opposite sides thereof

Patent metadata

Field	Value
Publication number	US-9956751-B2
Application number	US-201313904882-A
Country	US
Kind code	B2
Filing date	May 29, 2013
Priority date	Oct 27, 2006
Publication date	May 1, 2018
Grant date	May 1, 2018

Abstract

A thin film polymer structure having a functional substance on the face (A surface) and reverse face (B surface) of the film, obtained by the steps of:
(a) causing polyfunctional molecules to adsorb to an area of an arbitrary shape in an interface between a substrate body and a liquid phase; (b) polymerizing and/or crosslinking the adsorbing polyfunctional molecules to form a polymer thin film; (c) bonding a functional substance to the A surface of the formed thin film and then (d) forming a soluble support film thereon; exfoliating the thin film and the soluble support film from the substrate body; (e) bonding to the B surface of the thin film a functional substance identical to or different from the abovementioned functional substance and then dissolving the soluble support film with a solvent.

First claim

The invention claimed is:

1. A method for preparing a thin film polymer structure,
wherein the thin film polymer structure prepared by the method has two faces, one face being each of the opposite sides of the thin film polymer structure, and has a different functional substance bound to each of the two faces, said thin film polymer structure being obtained by the steps of:
(a) adsorbing polyfunctional molecules to an arbitrarily shaped soluble region of a substrate body in an interface between the substrate body and a liquid phase, wherein the polyfunctional molecules are at least one polyfunctional macromer selected from the group consisting of polylactic acid, polylactic acid/glycolic acid copolymer, and polycaprolactone, provided that said polyfunctional macromer is not a polymer bead;
(b) crosslinking the adsorbing polyfunctional molecules by thermally crosslinking the polyfunctional molecules at 60-120° C. to form a polymer thin film having two faces, an exposed face referred to as an A surface and a reverse face on the opposite side of the thin film facing the substrate body, the reverse face referred to as a B surface;
(c) bonding a functional substance to the A surface of the formed polymer thin film;
(d) exfoliating the polymer thin film from the substrate body by dissolving the soluble region of the substrate body with a solvent;
(e) applying the A surface inclusive of the bonded functional substance of the exfoliated polymer thin film directly atop a soluble support film formed on a substrate body other than the substrate body in step (a) the soluble support film being formed by application of an aqueous solution comprising a soluble support film polymer to the substrate body other than the substrate body in step (a), wherein said A surface inclusive of the bonded functional substance of the exfoliated polymer thin film bonds to the soluble support film solely by secondary bonding forces between the A surface inclusive of the bonded functional substance of the exfoliated polymer thin film and the soluble support film;
(f) bonding to the B surface of the polymer thin film a functional substance different from the functional substance in step (c); and
(g) dissolving the soluble support film with a solvent to release a thin film polymer structure having a different functional substance on the A surface and the B surface of the thin film polymer structure,
wherein each of the soluble support film and soluble region is independently formed of polyethylene glycol, polyacrylamide, polyvinyl alcohol, or polysaccharide, said polysaccharide excluding cellulose acetate.

2. The method according to claim 1 , wherein the functional substance is at least one of the following selected from the group consisting of a polymer compound, a polyelectrolyte, a protein, a peptide, a polysaccharide and a biotin derivative.

3. The method according to claim 2 , wherein the polymer compound comprises poly(ethyleneglycol).

4. The method according to claim 1 , wherein the substrate bodies are entirely or partially formed of at least one of the following selected from the group consisting of a metal or an oxide cover layer thereof, silicon, silicon rubber, silica, glass, mica, graphite, an organic polymer, and apatite.

5. The method according to claim 1 , wherein the solvent in steps (d) and (g) is selected from acetone, ethyl acetate, an alcohol, water, or an aqueous solution and will not dissolve the thin film polymer structure.

6. The method according to claim 1 , wherein the A surface of the exfoliated polymer thin film bonds to the soluble support film by a secondary bonding force selected from the group consisting of electrostatic interaction, hydrogen bonding or Van der Waals' force.

7. A method for preparing a thin film polymer structure,
wherein the thin film polymer structure prepared by the method has two faces, one face being each of the opposite sides of the thin film polymer structure, and has a different functional substance bound to each of the two faces, said thin film polymer structure being obtained by the steps of:
(a) adsorbing polyfunctional molecules to an arbitrarily shaped soluble region of a substrate body in an interface between the substrate body and a liquid phase, wherein the polyfunctional molecules are at least one polyfunctional macromer selected from the group consisting of polylactic acid, polylactic acid/glycolic acid copolymer, and polycaprolactone, provided that said polyfunctional macromer is not a polymer bead;
(b) crosslinking the adsorbing polyfunctional molecules by thermally crosslinking the polyfunctional molecules at 60-120° C. to form a polymer thin film having two faces, an exposed face referred to as an A surface and a reverse face on the opposite side of the thin film facing the substrate body, the reverse face referred to as a B surface;
(c) bonding a functional substance to the A surface of the formed polymer thin film;
(d) exfoliating the polymer thin film from the substrate body by dissolving the soluble region of the substrate body with a first solvent;
(e) applying the A surface inclusive of the bonded functional substance of the exfoliated polymer thin film directly atop a soluble support film formed on a substrate body other than the substrate body in step (a), wherein said A surface inclusive of the bonded functional substance of the exfoliated polymer thin film bonds to the soluble support film solely by secondary bonding forces between the A surface inclusive of the bonded functional substance of the exfoliated polymer thin film and the soluble support film;
(f) bonding to the B surface of the polymer thin film a functional substance different from the functional substance in step (c); and
(g) dissolving the soluble support film with a solution consisting essentially of a second solvent selected from the group consisting of acetone, ethyl acetate, an alcohol, water, and a mixture thereof to release a thin film polymer structure having a different functional substance on the A surface and the B surface of the thin film polymer structure,
wherein each of the soluble support film and soluble region is independently formed of polyethylene glycol, polyacrylamide, polyvinyl alcohol, or polysaccharide, said polysaccharide excluding cellulose acetate.

8. The method according to claim 7 , wherein the second solvent is water.

Assignees

• Nanotheta Co Ltd
• Toray Industries
• Takeoka Shinji

Inventors

• Takeoka Shinji
• Okamura Yosuke
• Fujie Toshinori
• Utsunomiya Saori
• Goto Takahiro

Classifications

• Y10T156/10

  Methods of surface bonding and/or assembly therefor · CPC title

• B32B38/10

  Removing layers, or parts of layers, mechanically or chemically · CPC title

• C12N5/0068

  General culture methods using substrates (for specific animal cell type C12N5/06) · CPC title

• B32B37/02 Primary

  characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations · CPC title

• A61K9/7007

  Drug-containing films, membranes or sheets (A61K9/0041, A61K9/0043, A61K9/006, A61K9/0063 take precedence) · CPC title