Differential gear for a drive axle of a motor vehicle

Patent metadata

Field	Value
Publication number	US-9945465-B2
Application number	US-201414911779-A
Country	US
Kind code	B2
Filing date	Jul 30, 2014
Priority date	Aug 16, 2013
Publication date	Apr 17, 2018
Grant date	Apr 17, 2018

Abstract

The invention relates to a differential gear for a drive axle of a motor vehicle, having a driven differential case ( 12 ), which has effect on a carrier ( 24 ), particularly on a driving pin, via a coupling block ( 26 ) that is guided in a rotationally fixed but axially movable manner, on which carrier ( 24 ) planetary wheels ( 22 ) are mounted which interlock with outputting output wheels ( 20 ), wherein the output wheels ( 20 ) output on output shafts ( 16, 18 ) on both sides, and having a torque-dependent locking device for shifting the driving torque by means of at least one coupling device ( 28 ) integrated in the differential case ( 12 ), which coupling device ( 28 ) can additionally be actuated via at least one actuator ( 34; 44 ), independently of the driving torque. According to the invention, the at least one actuator ( 34; 44 ) is arranged in the region of at least one of the output shafts ( 16, 18 ) and has effect on the coupling device ( 28 ) by means of at least one transfer means ( 38, 40 ).

First claim

The invention claimed is:

1. A differential gear for a driving axle of a motor vehicle, comprising:
a carrier;
planet gears mounted to the carrier and meshing with output gears in driving relation with output shafts on both sides of the carrier;
a driven differential case;
a coupling block guided in fixed rotative engagement but axially movable in the differential case, said differential case configured to act via the coupling block on the carrier;
two coupling devices integrated in the differential case and operating as torque-dependent locking devices to shift a driving torque;
at least one actuator operably connected to at least one of the output shafts; and
at least one transfer unit configured to enable the actuator to act on one of the coupling devices independently of the driving torque,
wherein said coupling devices are accommodated in the differential case and positioned on both sides of the carrier.

2. The differential gear of claim 1 , wherein the carrier is constructed as a driving pin.

3. The differential gear of claim 1 , constructed in the form of a bevel gear differential with tapered planet gears as the planet gears and axle bevel gears as the output gears.

4. The differential gear of claim 1 , wherein the actuator is arranged on a flange of the one of the output shafts which is configured as stub shaft.

5. The differential gear of claim 1 , wherein the actuator acts upon the coupling device via the carrier and the coupling block independently of the driving torque.

6. The differential gear of claim 1 , wherein each of the coupling devices is configured as a multi-disk clutch.

7. The differential gear of claim 1 , wherein the actuator is connected to an electronic driving program control of the motor vehicle and the locking device is superimposed to the drive torque in the presence of defined driving conditions of the motor vehicle.

8. The differential gear of claim 1 , wherein the actuator operates during starting of the motor vehicle and/or cornering.

9. The differential gear of claim 1 , wherein the coupling device is formed by a multi-disk clutch.

10. A differential gear for a driving axle of a motor vehicle, comprising:
a carrier;
planet gears mounted to the carrier and meshing with output gears in driving relation with output shafts on both sides of the carrier;
a driven differential case;
a coupling block guided in fixed rotative engagement but axially movable in the differential case, said differential case configured to act via the coupling block on the carrier;
at least one coupling device integrated in the differential case and operating as a torque-dependent locking device to shift a driving torque;
at least one actuator operably connected to at least one of the output shafts; and
at least one transfer unit configured to enable the actuator to act on the coupling device independently of the driving torque,
wherein the transfer unit includes a rod disposed inside the one of the output shafts, and a support tube disposed radially outside of the one of the output shafts, with the rod and the support tube being acted upon by the actuator in opposite directions to act directly or indirectly upon a support disk of the coupling device and on the carrier or on the other one of the output shafts.

11. The differential gear of claim 10 , wherein the rod is a tie rod.

12. The differential gear of claim 10 , wherein the actuator is a linear adjustment device.

13. The differential gear of claim 12 , wherein the linear adjustment device is a hydraulic linear adjustment device.

14. The differential gear of claim 12 , wherein the linear adjustment device is constructed as a piston-cylinder unit.

15. The differential gear of claim 10 , wherein the actuator is a ball-ramp system having adjustment disks for operative connection to the one of the output shafts.

16. The differential gear of claim 15 , wherein the ball-ramp system is an electromagnetically adjustable ball-ramp system.

17. The differential gear of claim 10 , further comprising a bearing assembly configured to support the rod and the support tube rotationally decoupled inside or outside of the one of the output shafts.

18. The differential gear of claim 17 , wherein the bearing assembly includes axial bearings.

19. A method of actuating a differential gear, comprising:
operably connecting a coupling device to output gears of the differential gear in driving relationship with output shafts;
operably connecting an actuator to one of the output shafts via a transfer unit and one of the output gears; and
acting on the coupling device by the actuator to effect a torque-dependent locking action to shift a driving torque via the transfer unit,
wherein the transfer unit includes a rod disposed inside the one of the output shafts, and a support tube disposed radially outside of the one of the output shafts, with the rod and the support tube being acted upon by the actuator in opposite directions to act directly or indirectly upon a support disk of the coupling device and on a carrier or on the other one of the output shafts.

Assignees

• Audi Ag

Inventors

• Meixner Christian
• Vogtherr Karin

Classifications

• F16H48/08

  comprising bevel gears · CPC title

• F16H48/22 Primary

  using friction clutches or brakes · CPC title

• F16H48/34

  using electromagnetic or electric actuators · CPC title

• F16H48/30

  using externally-actuatable means · CPC title

• F16H48/32

  using fluid pressure actuators · CPC title