Method for producing pellets and method for producing iron-nickel alloy

Patent metadata

Field	Value
Publication number	US-9938604-B2
Application number	US-201515328692-A
Country	US
Kind code	B2
Filing date	Jun 30, 2015
Priority date	Aug 1, 2014
Publication date	Apr 10, 2018
Grant date	Apr 10, 2018

Abstract

Provided is a method for producing pellets by which, when nickel oxide ore is being pelletized and smelted to produce ferronickel, which is an iron-nickel alloy, it is possible to allow the smelting reaction to proceed effectively. A method for producing pellets according to the present invention is for producing pellets which are used in producing iron-nickel alloy and which are produced by mixing raw materials including nickel oxide ore and agglomerating the resulting mixture, wherein the method comprises: a mixing step S 11 for mixing at least nickel oxide ore, a carbonaceous reducing agent, and iron oxide to generate a mixture; and a pellet formation step S 12 for agglomerating the resulting mixture and forming pellets. In the mixing step S 11 , the mixture is generated such that the total weight of nickel and iron accounts for 30 wt % or more of the total weight of the pellets formed.

First claim

The invention claimed is:

1. A method for producing pellets to be used for producing an iron-nickel alloy, and produced by agglomerating a mixture obtained by mixing raw materials including nickel oxide ore, the method comprising:
a mixing process step of generating a mixture by mixing at least the nickel oxide ore, a carbonaceous reducing agent of an amount for obtaining an iron-nickel alloy by reduction, and iron oxide; and
a pellet formation step of forming a pellet by agglomerating the mixture obtained,
wherein the nickel oxide ore is limonite or saprolite,
wherein the iron oxide is hematite obtained by wet smelting of nickel oxide ore or iron ore having an iron quality of at least 50 wt %, and
wherein a mixture is generated in the mixing process step such that a proportion of a sum weight of nickel and iron accounting for the total weight of the pellet formed is at least 30 wt % and no more than 45 wt %.

2. The method for producing pellets according to claim 1 , wherein the size of the obtained each pellet is in the range of 10 mm to 30 mm.

3. The method for producing pellets according to claim 1 , further comprising a drying process step of drying the pellets that are lumps obtained in the pellet formation step.

4. The method for producing pellets according to claim 3 , further comprising a preheat treatment step of preheat treating the pellets after the drying process step at a predetermined temperature.

5. The method for producing pellets according to claim 3 , wherein the pellets after the drying process step are preheat treated at a temperature of 350° C. to 600° C. in a preheat treatment step.

6. A method for producing an iron-nickel alloy that produces the iron-nickel alloy from nickel oxide ore, the method comprising:
a pellet production step of producing a pellet from the nickel oxide ore; and
a reduction step of heating the pellet obtained at a predetermined reduction temperature,
wherein the pellet production step includes:
a mixing process step of generating a mixture by mixing at least the nickel oxide ore, a carbonaceous reducing agent and iron oxide; and
a pellet formation step of forming a pellet by agglomerating the mixture obtained,
wherein the nickel oxide ore is limonite or saprolite,
wherein the iron oxide is hematite obtained by wet smelting of nickel oxide ore or iron ore having an iron quality of at least 50 wt %, and
wherein a mixture is generated in the mixing process step such that a proportion of a sum weight of nickel and iron accounting for the total weight of the pellet formed is at least 30 wt % and no more than 45 wt %.

7. The method for producing an iron-nickel alloy according to claim 6 , wherein a shell of iron-nickel alloy is formed at the vicinity of the surface of a pellet by heating the obtained pellet at a predetermined reduction temperature in the reduction step.

8. A method for producing an iron-nickel alloy that produces the iron-nickel alloy from nickel oxide ore, the method comprising:
a pellet production step of producing a pellet from the nickel oxide ore; and
a reduction step of heating the pellet obtained at a predetermined reduction temperature,
wherein the pellet production step includes:
a mixing process step of generating a mixture by mixing at least the nickel oxide ore, a carbonaceous reducing agent and iron oxide; and
a pellet formation step of forming a pellet by agglomerating the mixture obtained,
wherein the nickel oxide ore is limonite or saprolite,
wherein the iron oxide is hematite obtained by wet smelting of nickel oxide ore or iron ore having an iron quality of at least 50 wt %,
wherein a mixture is generated in the mixing process step such that a proportion of a sum weight of nickel and iron accounting for the total weight of the pellet formed is at least 30 wt %, and
wherein a shell of iron-nickel alloy is formed at the vicinity of the surface of a pellet by heating the obtained pellet at a predetermined reduction temperature in the reduction step.

Assignees

• Sumitomo Metal Mining Co

Inventors

• Takahashi Junichi
• Inoue Taku
• Okada Shuuji

Classifications

• B22F9/20

  starting from solid metal compounds · CPC title

• C22C33/02

  by powder metallurgy · CPC title

• C21B13/00

  Making spongy iron or liquid steel, by direct processes · CPC title

• C21B11/00

  Making pig-iron other than in blast furnaces · CPC title

• C22B23/02 Primary

  by dry processes · CPC title