Implants for creating connections to tissue parts, in particular to skeletal parts, as well as device and method for implantation thereof

Patent metadata

Field	Value
Publication number	US-9924988-B2
Application number	US-201715463052-A
Country	US
Kind code	B2
Filing date	Mar 20, 2017
Priority date	Mar 2, 2001
Publication date	Mar 27, 2018
Grant date	Mar 27, 2018

Abstract

A method for locating a material having thermoplastic properties in pores of bone tissue includes providing a pin having the material having thermoplastic properties and a core, wherein the material having thermoplastic properties is arranged on the circumferential surface of the core constituting an outer region of the pin. An opening is provided in the bone tissue, and the pin is positioned at least partly in the opening. The outer region of the pin is then impinged with mechanical vibration energy for a time sufficient for liquefying at least part of the material having thermoplastic properties, and, in a liquefied state, pressing it into the pores of the bone tissue surrounding the opening. The vibration energy is stopped for a time sufficient for re-solidification of the liquefied material, and then the core is removed.

First claim

What is claimed is:

1. A method for creating a positive-fit connection capable of load-bearing to a tissue part in a human or animal body, the tissue part comprising first and second surfaces, the method comprising the steps of:
providing an implant comprising a support with a proximal end and a distal base plate, the support and the base plate not being liquefiable under implantation conditions, and the implant further comprising a second material, which is biocompatible, has thermoplastic properties, and is liquefiable by mechanical oscillation,
providing a tissue opening reaching from the first surface to the second surface of the tissue part, the opening having a form which is adapted to a cross section of the implant,
positioning the implant with the base plate facing forward from the first surface through the opening so that the base plate is positioned beyond the second surface of the tissue part and at least portions of the second material are positioned proximally of the base plate,
impinging a proximal face of the second material with mechanical oscillation and simultaneously pressing it against the base plate for a time sufficient for liquefying at least a part of the second material and for pressing it out of a region between the proximal face of the second material and the base plate, so that at least portions of the liquefied material are distally of the second surface of the tissue,
letting the second material to re-solidify and, in a re-solidified state, to constitute the positive-fit connection.

2. The method according to claim 1 , wherein a cross section of the tissue opening is sufficiently smaller than a corresponding cross section of the second material, for achieving a friction-fit between the wall of the tissue opening and the implant.

3. The method according to claim 1 , wherein the support is a central support and wherein after the step of positioning the implant, the second material is arranged around the support.

4. The method according to claim 3 , wherein the second material is chosen to have a tubular shape.

5. The method according to claim 3 , wherein the support is a rod.

6. The method according to claim 1 , wherein the tissue-part is a tubular bone part, and wherein during the step of impinging the proximal face with mechanical oscillation and simultaneously pressing, the portions of the second material are pressed into the marrow space.

7. The method according to claim 1 , comprising the step of fixing the positioned implant after the step of positioning the implant.

8. The method according to claim 1 , wherein during the step of impinging and simultaneously pressing, further portions of the second material are pressed into surface unevennesses, cavities or pores of a wall of the tissue opening.

9. The method according to claim 8 and further comprising a step of mechanically creating the unevennessses, cavities or pores in the wall of the tissue opening.

10. The method according to claim 9 , wherein the step of mechanically creating comprises roughening the wall of the tissue opening or creating a thread in the tissue opening.

11. The method according to claim 1 , wherein the support is a sleeve with an open, proximal end, the base plate closing a distal end of the sleeve, the sleeve comprising a perforated circumferential wall, and wherein during the step of impinging a proximal face of the second material with mechanical oscillation and simultaneously pressing it against the base plate, at the liquefied part of the second material is pressed through the perforations.

12. The method according to claim 1 , wherein the tissue part is a cortical bone.

13. The method according to claim 1 , wherein the mechanical oscillation for impinging the second material has a predominantly same direction as the pressing of the implant against the base plate.

14. The method according to claim 1 , wherein the step of letting the second material to re-solidify comprises stopping the impingement with mechanical oscillation, while still pressing the second material against the base plate.

15. The method according to claim 1 , wherein the step of impinging and simultaneous pressing further comprises pressing the second material onto the second surface of the tissue part.

16. The method according to claim 1 , wherein the mechanical oscillation has a frequency of between 2 and 200 kHz.

17. The method according to claim 1 , wherein the step of impinging and simultaneous pressing comprises positioning a distal end of a resonator of an implantation device on the proximal face of the second material, wherein the resonator acts like a hammer thereon.

18. The method according to claim 1 , wherein the base plate has a circular cross section and wherein the tissue opening is a bore in bone tissue.

19. The method according to claim 1 , wherein the tissue part comprises living tissue.

20. The method according to claim 1 , wherein said tissue part is a human or animal bone part, cartilage part, ligament part or tendon part.

21. The method according to claim 1 , and further comprising a step of connecting another tissue part, a means for supporting or for replacing tissue, a suture, a cerclage wire or a therapeutic auxiliary device to the implant.

22. The method according to claim 21 , wherein the means for supporting tissue is an external carrier beam.

23. The method according to claim 22 , wherein the external carrier beam is connected with a plurality of implants.

24. The method according to claim 23 , wherein the external carrier beam is positioned across a bone fracture or laceration.

25. The method according to claim 1 , wherein the tissue part is a long bone and the opening reaches from an outside surface thereof into a marrow space thereof.

26. The method according to claim 1 , wherein the step of positioning comprises positioning the implant through a tendon or ligament and through a bone part situated underneath the tendon or ligament.

27. The method according to claim 1 , wherein the step of positioning and the step of impinging and simultaneous pressing comprise minimal invasive surgery.

28. The method according to claim 1 , wherein the second material is a non-resorbable polymer.

29. The method according to claim 1 , wherein the second material is a resorbable polymer.

30. The method according to claim 1 , wherein the second material further contains foreign phases or additional substances suitable for reinforcing, swelling or making porous the second material, or for promotion of healing or regeneration, or for furthering x-ray visibility.

31. The method according to claim 1 , wherein the additional substance is a growth factor, an antibiotic, an inflammation inhibitor or a buffer.

32. The method according to claim 1 , wherein the support plate and the base plate consist of a metal, a ceramic material, a glass, a polymer or a composite material.

33. A method for unicortically anchoring a fixation device to human or animal bone tissue, the method comprising the steps of:
providing the fixation device comprising a support with a proximal end and a distal base plate attached to a distal end of the support, the support and the base plate not being liquefiable under implantation conditions, and the fixation device further comprising a second material, which

Assignees

• Woodwelding Ag

Inventors

• Aeschlimann Marcel
• Torriani Laurent
• Lanci Antonino
• Mayer Jörg

Classifications

• A61B2017/00734

  battery operated · CPC title

• B29C66/126

  Tenon and mortise joints (tenons and mortises for positioning purposes B29C65/7814) · CPC title

• A61F2/0077

  Special surfaces of prostheses, e.g. for improving ingrowth (A61F2/30767 takes precedence) · CPC title

• A61F2/30767

  Special external or bone-contacting surface, e.g. coating for improving bone ingrowth · CPC title

• A61B17/8085

  with pliable or malleable elements or having a mesh-like structure, e.g. small strips (A61B17/8071, A61B17/8076 take precedence) · CPC title