Implants for creating connections to tissue parts, in particular to skeletal parts, as well as device and method for implantation thereof

Patent metadata

Field	Value
Publication number	US-9615872-B2
Application number	US-201514953869-A
Country	US
Kind code	B2
Filing date	Nov 30, 2015
Priority date	Mar 2, 2001
Publication date	Apr 11, 2017
Grant date	Apr 11, 2017

Abstract

A method for locating a material having thermoplastic properties in pores of bone tissue includes providing a pin having the material having thermoplastic properties and a core, wherein the material having thermoplastic properties is arranged on the circumferential surface of the core constituting an outer region of the pin. An opening is provided in the bone tissue, and the pin is positioned at least partly in the opening. The outer region of the pin is then impinged with mechanical vibration energy for a time sufficient for liquefying at least part of the material having thermoplastic properties, and, in a liquefied state, pressing it into the pores of the bone tissue surrounding the opening. The vibration energy is stopped for a time sufficient for re-solidification of the liquefied material, and then the core is removed.

First claim

What is claimed is:

1. An implantation kit for fixing or stabilizing bone tissue, comprising:
a fixation or stabilization plate, the plate comprising a bone side surface, a surface opposite the bone side surface and a plurality of through openings;
for each one of the through openings, a fastener implant, the fastener implants being generally pin-like and comprising:
a distal shaft and a proximal head, and
at least at a distal end of the shaft, a thermoplastic material liquefiable by mechanical oscillation,
wherein the shaft comprises energy directors for targeted liquefaction by concentration of oscillation energy;
wherein the shaft is capable of being advanced through the respective through opening of the plate, and wherein the fastener implants are equipped for being anchored by pressing the implant against the bone tissue with the shaft projecting through the through opening while impinging the implant with mechanical oscillation and without rotating the fastening implant until at least a part of the liquefiable material is liquefied and is pressed into structures of the bone tissue, and then letting the liquefiable material resolidify;
and wherein the head of the fastener implant is configured to secure the plate against the bone tissue when the shaft reaches through the opening and is anchored in the bone tissue.

2. The kit according to claim 1 , wherein the fastener implants consist of the thermoplastic material.

3. The kit according to claim 1 , wherein the energy directors comprise at least one of humps, tips, ribs, pyramids.

4. The kit according to claim 3 , wherein the energy directors project at least 10 μm beyond a shaft surface.

5. The kit according to claim 3 , wherein the energy directors are arranged in a pattern.

6. The kit according to claim 1 , wherein thermoplastic material is resorbable.

7. The kit according to claim 5 , wherein the thermoplastic material comprises a polymer based on lactic acid.

8. The kit according to claim 1 , wherein the plate consists of a plate thermoplastic plastic.

9. The kit according to claim 8 , wherein the plate thermoplastic plastic is capable of being welded to the liquefiable thermoplastic material of the fastener implants.

10. The kit according to claim 1 , wherein the through opening is countersunk.

11. The kit according to claim 1 , wherein the plate is shaped so that the bone side surface follows a surface of the bone tissue.

12. The kit according to claim 1 , wherein an outer shape of the fastener implant is stepped in a cross section, whereby the step forms one of the energy directors.

13. The kit according to claim 12 , wherein the implant comprises a step-like reduction in cross section.

14. The kit according to claim 1 , wherein an outer periphery of the fastener implant forms a step, the fastener implant comprising the thermoplastic material at the step.

15. The kit according to claim 14 , wherein the step forms a right angle.

16. The kit according to claim 14 , wherein the step points towards the distal end.

17. The kit according to claim 1 , wherein a proximal end of the fastener implant is equipped for being coupled to an oscillating resonator.

18. The kit according to claim 17 , comprising a holding means for cooperating with corresponding holding means on the resonator.

19. The kit according to claim 17 , wherein the fastener implant comprises a proximally facing recess for coupling to the resonator.

20. The kit according to claim 1 , wherein the proximal head and the stabilization plate are adapted to each other for the stabilization plate to be secured to the bone tissue by a positive-fit connection between the proximal head and the stabilization plate when the fastener implant is anchored in the bone tissue.

21. The kit according to claim 1 , wherein the through opening is generally cylindrical, and wherein the proximal head form a distally facing abutment surface configured to rest against the surface opposite the bone side surface around a mouth of the opening.

22. The kit according to claim 1 , wherein the through opening comprises a head receiving shape opening out towards the proximal side, wherein the head is shaped to be at least partially introduced into the head receiving portion.

23. The kit according to claim 22 , wherein the fastener implant is capable of being driven into the opening so far as to be flush with the surface opposite the bone side surface.

24. An fastener implant for securing a fixation or stabilization plate plate to bone tissue for the purpose of fixing or stabilizing bone tissue,
wherein the fixation or stabilization plate comprises a bone side surface, a surface opposite the bone side surface and a plurality of through openings;
wherein fastener implant is generally pin-like, consists of a thermoplastic material liquefiable by mechanical oscillation, and comprises a distal shaft and a proximal head, wherein the shaft comprises energy directors for targeted liquefaction by concentration of oscillation energy;
wherein the shaft is capable of being advanced through a respective through opening of the plate, and wherein the fastener implants are equipped for being anchored by pressing the implant against the bone tissue with the shaft projecting through the through opening while impinging the implant with mechanical oscillation and without rotating the fastening implant until at least a part of the liquefiable material is liquefied and is pressed into structures of the bone tissue, and then letting the liquefiable material resolidify;
and wherein the head of the fastener implant is configured to secure the plate against the bone tissue when the shaft reaches through the opening and is anchored in the bone tissue.

25. The fastener implant according to claim 24 consisting of a resorbable thermoplastic material.

26. The fastener implant according to claim 24 , wherein an outer shape of the fastener implant is stepped in a cross section, whereby the step forms one of the energy directors.

27. The fastener implant according to claim 1 , wherein an outer periphery of the fastener implant forms a step, the fastener implant comprising the thermoplastic material at the step.

28. The fastener implant according to claim 1 , wherein a proximal end of the fastener implant is equipped for being coupled to an oscillating resonator.

29. The fastener implant according to claim 28 , comprising a holding means for cooperating with corresponding holding means on the resonator.

30. The fastener implant according to claim 28 wherein the fastener implant comprises a proximally facing recess for coupling to the resonator.

Assignees

• Woodwelding Ag

Inventors

• Aeschlimann Marcel
• Torriani Laurent
• Lanci Antonino
• Mayer Jörg

Classifications

• A61F2002/30878

  with non-sharp protrusions, for instance contacting the bone for anchoring, e.g. keels, pegs, pins, posts, shanks, stems, struts · CPC title

• A61F2/2875

  Skull or cranium (A61F2/2803 takes precedence; joints for temporo-mandibular [TM] joints [TMJ] A61F2/3099) · CPC title

• B29C66/81423

  being concave · CPC title

• B29C65/48

  using adhesives {, i.e. using supplementary joining material; solvent bonding} · CPC title

• A61B2017/00004

  (bio)absorbable, (bio)resorbable or resorptive · CPC title