Frameless solar module with mounting holes

Patent metadata

Field	Value
Publication number	US-9917222-B2
Application number	US-201214239994-A
Country	US
Kind code	B2
Filing date	Sep 28, 2012
Priority date	Sep 30, 2011
Publication date	Mar 13, 2018
Grant date	Mar 13, 2018

Abstract

A frameless solar module having a carrier substrate and a top layer connected thereto, between which there is a layer structure which forms a plurality of solar cells connected in series for the photovoltaic generation of power is described. The carrier substrate and/or the top layer of the frameless solar module is/are provided with mounting holes for mounting the solar module on a module bracket or for connection to at least one further solar module. The mounting holes are produced in a coating-free zone within a photovoltaically active region. Mounting arrangements having such a solar module which contain fixing elements which pass through the mounting holes are also described. Furthermore, a method for producing such a solar module in which the mounting holes are produced in the carrier substrate and/or in the top layer is also described.

First claim

The invention claimed is:

1. A frameless solar module, comprising:
a carrier substrate,
a cover layer connected to the carrier substrate, and
a layer structure which is situated between the carrier substrate and the cover layer, by which a plurality of serially connected solar cells for photovoltaic energy generation is formed,
wherein the carrier substrate and/or the cover layer is provided with mounting holes for mounting the solar module on a module holder or for connecting to at least one additional solar module, and
wherein the mounting holes are implemented in a coating-free zone within a photovoltaically active region,
wherein sides of the coating-free zone are completely surrounded by the photovoltaically active region,
wherein the solar cells comprise rectangular first solar cells and rectangular second solar cells adjacent the coating-free zone,
wherein a length of each of the second solar cells is smaller than a length of each of the first solar cells and a width of each of the second solar cells is greater than a width of each of the first solar cells, and wherein each of the first and second solar cells have an identical solar cell area.

2. The frameless solar module according to claim 1 , wherein a sealant is disposed around each mounting hole between the carrier substrate and the cover layer.

3. The frameless solar module according to claim 1 , wherein the carrier substrate has an edge section protruding relative to the cover layer or the cover layer has an edge section protruding relative to the carrier substrate, with the mounting holes implemented in the edge section.

4. A mounting arrangement comprising at least one frameless solar module according to claim 1 , wherein the solar module is mounted on the module holder by fastening elements, passing through the mounting holes.

5. The mounting arrangement according to claim 4 , wherein at each mounting hole, a washer made of an elastically flexible material is disposed between the fastening element and the solar module and/or between the solar module and the module holder.

6. The mounting arrangement with frameless solar modules according to claim 1 , wherein adjacent solar modules are connected to each other by connecting elements that are mounted on the solar modules by fastening elements, passing through the mounting holes.

7. The mounting arrangement according to claim 6 , wherein joints between adjacent solar modules are sealed by sealing elements.

8. A method for producing a frameless solar module comprising:
connecting a carrier substrate to a cover layer, and
situating a layer structure between the carrier substrate and the cover layer, thereby forming a plurality of serially connected solar cells for photovoltaic energy generation,
wherein the carrier substrate and/or the cover layer is provided with mounting holes for mounting the solar module on a module holder or for connecting to at least one additional solar module,
wherein the layer structure is removed in a coating-free zone containing the mounting holes or provided for implementation of the mounting holes,
wherein sides of the coating-free zone are completely surrounded by a photovoltaically active region,
wherein the solar cells comprise rectangular first solar cells and rectangular second solar cells adjacent the coating-free zone,
wherein a length of each of the second solar cells is smaller than a length of each of the first solar cells and a width of each of the second solar cells is greater than a width of each of the first solar cells, and wherein each of the first and second solar cells have an identical solar cell area.

9. The method according to claim 8 , further comprising:
providing the mounting holes in the carrier substrate and/or in the cover layer before applying the layer structure on the carrier substrate.

10. The method according to claim 8 , further comprising:
disposing on each mounting hole a sealant sealing the mounting hole circumferentially relative to the layer structure between the carrier substrate and the cover layer.

11. The method according to claim 8 , further comprising:
introducing a sealant into each of the mounting holes.

12. The frameless solar module according to claim 1 , wherein the frameless solar module is a thin-film solar module.

13. The mounting arrangement according to claim 4 , wherein the fastening elements are bolts.

14. The mounting arrangement according to claim 6 , wherein the fastening elements are bolts.

15. The method according to claim 8 , wherein the frameless solar module is a thin-film solar module.

Assignees

• Saint Gobain
• Bengbu Design & Res Inst Glass Ind

Inventors

• Happ Thomas
• Philipp Jan Boris

Classifications

• F24J2/5252

  Mechanical Engineering · mapped topic

• Y02E10/47

  Mountings or tracking · CPC title

• H01L31/0422 Primary

  Electricity · mapped topic

• Y02B10/12

  Cross-Sectional Technologies · mapped topic

• H02S30/10 Primary

  Frame structures · CPC title