Ducted fuel injection

Patent metadata

Field	Value
Publication number	US-9909549-B2
Application number	US-201514789782-A
Country	US
Kind code	B2
Filing date	Jul 1, 2015
Priority date	Oct 1, 2014
Publication date	Mar 6, 2018
Grant date	Mar 6, 2018

Abstract

Various technologies presented herein relate to enhancing mixing inside a combustion chamber to form one or more locally premixed mixtures comprising fuel and charge-gas with low peak fuel to charge-gas ratios to enable minimal, or no, generation of soot and other undesired emissions during ignition and subsequent combustion of the locally premixed mixtures. To enable sufficient mixing of the fuel and charge-gas, a jet of fuel can be directed to pass through a bore of a duct causing charge-gas to be drawn into the bore creating turbulence to mix the fuel and the drawn charge-gas. The duct can be located proximate to an opening in a tip of a fuel injector. The duct can comprise of one or more holes along its length to enable charge-gas to be drawn into the bore, and further, the duct can cool the fuel and/or charge-gas prior to combustion.

First claim

What is claimed is:

1. A fuel injection system, comprising:
a fuel injector comprising a plurality of openings, wherein a fuel is injected through the openings into a combustion chamber of an engine; and
a plurality of ducts located in the combustion chamber, each duct formed from a hollow tube, wherein each duct is aligned with a respective opening in the openings such that the fuel exiting the openings of the fuel injector is injected through the hollow tubes and into the combustion chamber, wherein passage of the fuel through the hollow tubes causes charge-gas present in the combustion chamber to be drawn into the hollow tubes thereby mixing the injected fuel with the charge-gas.

2. The fuel injection system of claim 1 , each of the openings has a diameter, each hollow tube comprises an internal diameter, wherein the internal diameter of each hollow tube is between about 5 to about 50 times the diameter.

3. The fuel injection system of claim 2 , wherein each duct has a length of between about 30 to about 300 times the diameter.

4. The fuel injection system of claim 2 , wherein each duct comprises a first end and a second end, the first end of each duct is located most proximal to a respective opening of the fuel injector with a gap between the first end of the duct and the respective opening having a distance of up to about 100 times the diameter.

5. The fuel injection system of claim 1 , wherein each duct is formed from a high temperature resistant material comprising at least one of a metallic material or a ceramic material.

6. The fuel injection system of claim 1 , wherein each tube comprises a side wall, and at least one side wall of at least one tube in the tubes comprises an aperture that extends through the side wall, wherein charge-gas enters into the at least one tube through the aperture.

7. The fuel injection system of claim 1 , each tube being cylindrical.

8. The fuel injection system of claim 1 , wherein the combustion chamber is formed from a cylinder bore formed in an engine block, wherein a flame deck surface is disposed at one end of the cylinder bore, and a piston crown surface of a piston is disposed at another end of the cylinder bore, wherein the piston crown surface is connected to a rotatable crankshaft and configured to reciprocate within the cylinder bore, the piston crown surface faces the flame deck surface.

9. A method for mixing a fuel with a charge-gas in a combustion chamber, comprising:
injecting fuel through a plurality of openings in a fuel injector, the openings located in the combustion chamber; and
mixing the injected fuel with the charge-gas in a plurality of ducts located within the combustion chamber, wherein each of the ducts comprises a hollow tube and is aligned with a respective opening in the openings such that the injected fuel travels through the hollow tubes and into the combustion chamber, the passage of the fuel through the hollow tubes causing turbulent flow of the fuel within the hollow tubes, thereby causing charge-gas present in the combustion chamber to be drawn into the hollow tubes and mixing the injected fuel with the charge-gas.

10. The method of claim 9 , wherein each of the ducts comprises a first end and a second end, the first end of each duct is located proximal to the respective opening with which the duct is aligned, with a gap between the first end of the duct and the respective opening having a distance of up to about 100 times a diameter of the respective opening.

11. The method of claim 9 , wherein the hollow tubes comprise respective sidewalls, and further wherein at least one sidewall of at least one hollow tube has an aperture therethrough, the aperture enabling ingress of charge-gas into the at least one hollow tube.

12. The method of claim 9 , wherein the ducts are formed from a high temperature resistant material comprising at least one of a metallic material or a ceramic material.

13. The method of claim 9 , wherein the combustion chamber is further formed from a cylinder bore formed in an engine block, wherein a flame deck surface of the combustion chamber is disposed at one end of the cylinder bore, and a piston crown surface of a piston is disposed at another end of the cylinder bore, wherein the piston is connected to a rotatable crankshaft and configured to reciprocate within the cylinder bore, the piston crown surface faces the flame deck surface.

14. A fuel injection system, comprising:
a fuel injector comprising a first opening and a second opening, wherein a first jet of fuel is injected through the first opening into a combustion chamber, and a second jet of fuel is injected through the second opening into the combustion chamber;
a first duct positioned in the combustion chamber and formed from a first hollow tube, wherein the first duct is aligned such that the first jet of fuel exiting the first opening is injected through the first hollow tube and into the combustion chamber such that the passage of the fuel through the first hollow tube causes charge-gas present in the combustion chamber to be drawn in the first hollow tube thereby mixing the injected fuel with the charge-gas; and
a second duct positioned in the combustion chamber and formed from a second hollow tube, wherein the second duct is aligned such that the second jet of fuel exiting the second opening is injected through the second hollow tube and into the combustion chamber such that the passage of the fuel through the second hollow tube causes charge-gas present in the combustion chamber to be drawn in the second hollow tube thereby mixing the injected fuel with the charge-gas.

15. The fuel injection system of claim 14 , wherein the first hollow tube comprises a first side wall, the first side wall comprises a first aperture therethrough, and wherein the second hollow tube comprises a second side wall, the second side wall comprises a second aperture therethrough.

16. The fuel injection system of claim 6 , wherein each side wall of each tube comprises a plurality of apertures that extend through the side walls of the tubes.

Assignees

• Nat Tech & Eng Solutions Sandia Llc

Inventors

• Mueller Charles J

Classifications

• F02M61/14 Primary

  Arrangements of injectors with respect to engines; Mounting of injectors · CPC title

• F02M61/1806

  characterised by the arrangement of discharge orifices, e.g. orientation or size · CPC title

• F02M61/1813 Primary

  Discharge orifices having different orientations with respect to valve member direction of movement, e.g. orientations being such that fuel jets emerging from discharge orifices collide with each other · CPC title

• F02M61/162

  Means to impart a whirling motion to fuel upstream or near discharging orifices · CPC title