Methods and systems for engine fueling

Patent metadata

Field	Value
Publication number	US-9909523-B1
Application number	US-201615286355-A
Country	US
Kind code	B1
Filing date	Oct 5, 2016
Priority date	Oct 5, 2016
Publication date	Mar 6, 2018
Grant date	Mar 6, 2018

Abstract

Methods and systems are provided for controlling spark plug fouling in newly manufactured vehicles. In one example, a method may include operating an engine with a first direct injection fueling strategy including single intake direct injection on an engine start when in a pre-delivery state, and transitioning to a second different direct injection fueling strategy including split direct injection on the engine start when in a post-delivery state. In this way, spark plug fouling may be avoided in newly manufactured vehicles.

First claim

The invention claimed is:

1. A system for a vehicle, comprising:
an engine including a cylinder;
a direct injector; and
a controller with computer-readable instructions stored on non-transitory memory for:
for a first engine start of the vehicle following vehicle assembly, operating the engine with a single intake stroke direct injection; and
operating the engine with a split ratio of fuel direct injected during an intake stroke relative to fuel direct injection during a compression stroke after a threshold number of engine starts have elapsed.

2. The system of claim 1 , wherein each of an average timing of the injecting fuel from the direct injector and the split ratio are adjusted based on a number of combustion events since the first engine start.

3. The system of claim 1 , wherein the controller includes further instructions for:
retarding the average timing of the injecting fuel from the direct injector after a number of engine starts since the first engine start reaches the threshold number.

4. The system of claim 3 , wherein the controller includes further instructions for:
increasing the split ratio after the number of engine starts reaches the threshold number.

5. A method for an engine in a vehicle, comprising:
in response to an engine green start,
cranking the engine by injecting fuel from a direct injector with a split ratio of fuel direct injected during an intake stroke relative to fuel direct injection during a compression stroke; and
adjusting each of an average timing of the injecting fuel from the direct injector and the split ratio based on each of a number of combustion events after a threshold number of engine starts since the engine green start is reached.

6. The method of claim 5 , wherein the adjusting includes operating with an earlier average timing of the injection during the engine green start and then retarding the average timing from the earlier average timing as the number of engine starts since the engine green start increase.

7. The method of claim 5 , wherein the adjusting further comprising operating with a larger ratio of fuel in the intake stroke relative to the compression stroke during the engine green start and then increasing the ratio of fuel in the intake stroke while correspondingly decreasing the ratio of fuel in the compression stroke as the number of combustion events since the engine green start increase.

8. The method of claim 5 , wherein the adjusting includes operating with a first earlier average timing of the injection and a larger ratio of fuel in the intake stroke relative to the compression stroke for the engine green start and until an integrated value of the number of engine starts since the engine green start and a duration of each of the number of engine start is higher than a threshold value, the threshold based on an engine temperature.

9. The method of claim 8 , wherein the threshold is further based on fuel alcohol content.

10. A method of an engine, comprising:
operating an engine with a first direct injection fueling strategy including single intake direct injection on an engine start when in a pre-delivery state; and
operating the engine with a second, different direct injection fueling strategy including split direct injection on the engine start when in a post-delivery state.

11. The method of claim 10 , wherein the single intake direct injection includes a single intake stroke injection.

12. The method of claim 11 , wherein the split direct injection includes at least a first, intake stroke injection and a second, compression stroke injection.

13. The method of claim 12 , wherein an injection timing of the single intake stroke injection is earlier than an injection timing of the first intake stroke injection.

14. The method of claim 12 , wherein a ratio of fuel delivered in the first intake stroke injection relative to the second compression stroke injection is adjusted based on each of combustion event number since the engine start, and engine temperature.

15. The method of claim 14 , wherein the ratio of fuel delivered in the compression stroke is increased as the combustion event number increases and as the engine temperature increases.

16. The method of claim 14 , wherein the ratio is further adjusted based on fuel alcohol content.

17. The method of claim 10 , further comprising, during the post-delivery state, maintaining operation of the engine with the first fueling strategy for a threshold number of combustion events since the engine start in the pre-delivery state, and after the threshold number of combustion events have elapsed, transitioning to injecting at least some fuel to the engine during a compression stroke.

18. The method of claim 10 , wherein the engine is configured for direct injection only.

19. The method of claim 10 , further comprising, maintaining operation of the engine with the first fueling strategy until an inferred spark plug temperature is higher than a threshold temperature, and then transitioning to the second fueling strategy.

20. The method of claim 10 , wherein the engine start when in the pre-delivery state is a first green engine start, the method further comprising, continuing operation of the engine with the first fueling strategy until one or more of an integrated value based on a number of start events since the first green engine start and a duration of each of the number of start events since the first green engine start is higher than a threshold value, a number of miles since the first green engine start or an integrated miles during a single vehicle drive cycle is higher than a threshold mileage, and the pre-delivery state is deactivated.

Assignees

• Ford Global Tech Llc

Inventors

• Glugla Chris Paul
• Morrow Jr Nelson William
• Czekala Michael Damian
• Huberts Garlan J
• Yi Jianwen James

Classifications

• F02D41/401 Primary

  Controlling injection timing (F02D41/402 takes precedence) · CPC title

• F02D41/26

  using computer, e.g. microprocessor · CPC title

• F02B17/005 Primary

  having direct injection in the combustion chamber · CPC title

• F02D2041/389

  for injecting directly into the cylinder · CPC title

• F02D41/402

  Multiple injections · CPC title