Method and system for engine cold start and hot start control

Patent metadata

Field	Value
Publication number	US-9303577-B2
Application number	US-201213720760-A
Country	US
Kind code	B2
Filing date	Dec 19, 2012
Priority date	Dec 19, 2012
Publication date	Apr 5, 2016
Grant date	Apr 5, 2016

Abstract

Methods and systems are provided for controlling exhaust emissions by adjusting an injection profile for fuel injected into an engine cylinder from a plurality of fuel injectors during engine start and crank. By splitting injection of fuel during start so that a portion of fuel is port injected and a remaining portion is direct injected as one or multiple injections, the soot load of the engine can be reduced and fuel economy can be improved.

First claim

The invention claimed is:

1. A method of operating an engine, comprising,
responsive to an engine cold-start and during a first combustion event since the engine cold-start:
port injecting a first portion of fuel during a closed intake valve event; and
direct injecting a remaining portion of the fuel over multiple injections of the first combustion event at a first ratio of the first port injection portion relative to a total first direct injection amount; and

responsive to an engine hot-start and during a first combustion event since the engine hot-start:
port injecting a second portion of fuel;
direct injecting a remaining portion of the fuel over multiple injections of the first combustion event at a second ratio, higher than the first ratio, of the second port injection portion relative to a total second direct injection amount; and
wherein a first direct injection ratio of intake to compression injection during the cold-start is higher than a second direct injection ratio of intake to compression injection during the hot-start.

2. The method of claim 1 , wherein injecting the remaining portion of fuel over multiple injections includes injecting the remaining portion as at least a first intake stroke injection and a second compression stroke injection.

3. The method of claim 1 , wherein direct injecting the remaining portion of fuel over multiple injections includes injecting the remaining portion as multiple intake stroke injections, multiple compression stroke injections, or at least one intake stroke injection and at least one compression stroke injection.

4. The method of claim 1 , wherein the first ratio of the first port injection portion relative to the total first direct injection amount is adjusted based on an exhaust catalyst temperature.

5. The method of claim 1 , wherein the first and second ratios are adjusted based on a soot load of the engine.

6. The method of claim 5 , wherein each of the first and second ratios are further adjusted based on a combustion event number subsequent to the first combustion event.

7. The method of claim 6 , further comprising retarding spark timing based on an exhaust catalyst temperature and an engine temperature at the engine start.

8. The method of claim 7 , wherein an amount of spark retard is further based on each of the first and second ratios.

9. The method of claim 1 , further comprising continuing the port injecting and direct injecting over multiple fuel injections during cranking subsequent to the first combustion event.

10. The method of claim 9 , wherein the continuing is performed for a number of combustion events since the first combustion event, the number based on a cylinder event number.

11. The method of claim 9 , further comprising, after cranking, transitioning fuel injection to a third ratio of port injection to direct injection, and a fourth ratio of intake stroke injection to compression stoke injection, the third ratio different from the first ratio, and the fourth ratio different from the second ratio.

12. The method of claim 9 , further comprising, after cranking, transitioning fuel injection to port injecting a portion of fuel during a closed intake valve event and direct injecting a remaining portion of the fuel during an intake stroke or compression stroke.

13. A method for an engine, comprising:
determining whether a start is a cold-start based on engine temperature below a threshold;
during the engine cold-start and while cranking,
based on a cylinder event number, injecting fuel as a first port injection during a closed intake valve event, at least one direct injection during an intake stroke, and at least one direct injection during a compression stroke at a first ratio of the first port injection portion relative to a total first direct injection amount;

determining whether a start is a hot-start based on engine temperature above the threshold;
during the engine hot-start and while cranking, injecting fuel as a second port injection during a closed intake valve event, at least one direct injection during an intake stroke, and at least one direct injection during a compression stroke at another ratio of the second port injection portion relative to the total first direct injection amount, the another ratio higher than the first ratio; and
wherein a first direct injection ratio of intake to compression injection during the cold-start is higher than a second direct injection ratio of intake to compression injection during the hot-start.

14. The method of claim 13 , wherein injecting based on a cylinder event number includes continuing the injecting during the cold-engine start and cranking until a threshold cylinder event number is reached, and then transitioning fuel injection to another closed intake valve port injection and at least one intake and compression stroke injection, a ratio of port injection to direct injection after the threshold cylinder event number is reached is different than from before the threshold cylinder event number is reached, and a second ratio of intake stroke direct injection to compression stroke direct injection after the threshold cylinder event number is reached is different than from before the threshold cylinder event number is reached.

15. The method of claim 14 , wherein after the threshold cylinder event number is reached, the first ratio of the port injection during the closed intake valve event to the total first direct injection amount is based on an exhaust catalyst temperature and engine temperature, the first ratio of port injection to direct injection increased as the exhaust catalyst temperature increases.

16. The method of claim 14 , wherein before the threshold cylinder event number is reached, the first ratio is based on an estimated engine soot load.

17. An engine system, comprising:
an engine;
a first port injector coupled to an engine cylinder;
a second direct injector coupled to the engine cylinder; and
a control system with computer readable instructions for, during a first cylinder combustion event, injecting both port and direct injected fuel at a ratio, the ratio lower at cold engine starts and higher at hot engine starts, wherein the direct injected fuel during the first cylinder combustion event is injected over multiple injections at a ratio of intake to compression direct injection, the ratio of intake to compression direct injection higher during the first combustion event of the cold engine starts than the first combustion event of the hot engine starts;
and based on a cylinder combustion event number since the first event, transitioning cylinder fuel injection from a first injection profile including a first port injection during a closed intake valve and a second direct injection including at least one intake stroke injection to a second injection profile including at least one compression stroke direct injection.

18. The system of claim 17 , wherein the first injection profile and the second injection profile are based on catalyst temperature, engine temperature and soot load, and wherein a proportion of fuel direct injected in the compression stroke relative to the intake stroke is higher in the first injection profile as compared to the second injection profile.

Assignees

• Ford Global Tech Llc

Inventors

• Surnilla Gopichandra
• Schwochert Steven
• Moilanen Peter C
• Krengel Eric

Classifications

• Y02T10/40

  Engine management systems · CPC title

• F02D41/062 Primary

  for starting (F02D41/061 takes precedence) · CPC title

• F02D41/064

  at cold start (F02D41/067 takes precedence) · CPC title

• F02D41/065

  at hot start or restart (F02D41/067 takes precedence) · CPC title

• F02D2250/38

  Control for minimising smoke emissions, e.g. by applying smoke limitations on the fuel injection amount · CPC title