Direct injection of diluents or secondary fuels in gaseous fuel engines

Patent metadata

Field	Value
Publication number	US-9909514-B2
Application number	US-201313889047-A
Country	US
Kind code	B2
Filing date	May 7, 2013
Priority date	May 7, 2013
Publication date	Mar 6, 2018
Grant date	Mar 6, 2018

Abstract

A method for a turbocharged engine, comprising: during high load conditions, in response to an elevated engine temperature, after port injecting a first quantity of a first gaseous fuel, direct injecting a second quantity of a second, liquid fuel at a first timing that is a function of a desired air-fuel ratio. In this way, engine power may be maximized while simultaneously decreasing the maximum combustion temperature and mitigating engine knock.

First claim

The invention claimed is:

1. A method for operating a turbocharged engine, comprising:
after port injecting a first quantity of a first gaseous fuel into an intake port upstream of an engine cylinder during a cylinder cycle, direct injecting a second quantity of a second, liquid fuel into the engine cylinder at a first timing that is a function of a desired post-ignition air-fuel ratio including:
determining whether engine knock is detected or anticipated;
determining whether engine power and/or torque demand is greater than a threshold;
responsive to the detection or anticipation of engine knock, and the engine power and/or torque demand not being greater than the threshold, direct injecting the second quantity of the second, liquid fuel after spark during a power stroke in the cylinder cycle;
responsive to the engine knock not being detecting or anticipated, and the engine power and/or torque demand being greater than the threshold, direct injecting the second quantity of the second, liquid fuel before spark during a compression stroke in the cylinder cycle; and
responsive to the detection or anticipation of engine knock, and the engine power and/or torque demand being greater than the threshold, direct injecting the second quantity of the second, liquid fuel after bottom dead center of an exhaust stroke of the cylinder cycle.

2. The method of claim 1 , where the first gaseous fuel is either one or both of CNG and methane.

3. The method of claim 1 , where the second, liquid fuel is either one or both of a methanol solution and an ethanol solution.

4. The method of claim 3 , where the second, liquid fuel is a windshield wiper fluid stored within a windshield wiper fluid tank.

5. The method of claim 3 , where the second quantity of the second, liquid fuel is a function of an amount of alcohol in the solution.

6. The method of claim 1 , wherein the second quantity is less than the first quantity.

7. The method of claim 1 , wherein the direct injection of the second quantity of the second, liquid fuel before spark during the compression stroke in the cylinder cycle lowers the air-fuel ratio from a substantially stoichiometric air-fuel ratio to a substantially rich air-fuel ratio.

8. The method of claim 1 , wherein the direct injection of the second quantity of the second, liquid fuel after spark during the power stroke in the cylinder cycle lowers the air-fuel ratio from a substantially lean air-fuel ratio to a substantially stoichiometric air-fuel ratio.

9. The method of claim 1 , wherein the direct injecting of the second quantity of the second, liquid fuel after bottom dead center of the exhaust stroke of the cylinder cycle decreases an engine temperature, and where the engine temperature includes an exhaust valve temperature.

10. The method of claim 1 , where the direct injecting of the second quantity of the second, liquid fuel further comprises injecting the second, liquid fuel at different timings so as to penetrate an interior zone of the engine cylinder responsive to a predicted location of an end zone of combustion.

11. The method of claim 1 , where injecting the second, liquid fuel further comprises injecting liquid fuel with a radially targeted injector to different locations of the engine cylinder responsive to a predicted location of an end zone of combustion, the radially targeted injector configured to inject larger droplets of liquid fuel than a primary direct injector configured to inject finely atomized droplets for combustion.

12. A method for operating a turbocharged engine, comprising:
during high load conditions, in response to an elevated engine temperature, after port injecting a first gaseous fuel into an intake port upstream of an engine cylinder:
in response to an ignitability of a second, liquid fuel being below a threshold, direct injecting the second, liquid fuel into the engine cylinder at a timing that is after spark-ignition of a cylinder cycle, but during combustion of the first gaseous fuel; and
in response to the ignitability of the second, liquid fuel being above the threshold, direct injecting the second, liquid fuel into the engine cylinder at a timing that is before spark-ignition of the cylinder cycle.

13. The method of claim 12 , where the first gaseous fuel is either one or both of CNG or methane.

14. The method of claim 13 , where the timing that is after spark-ignition of the cylinder cycle but during combustion of the first gaseous fuel is delayed proportionally to a decrease in the ignitability of the second, liquid fuel, and the timing is after flame kernel formation.

15. The method of claim 12 , wherein the timing that is after spark-ignition of the cylinder cycle but during combustion of the first gaseous fuel is during a power stroke after a 10% burn time.

16. The method of claim 12 , wherein the timing that is after spark-ignition of the cylinder cycle, but during combustion of the first gaseous fuel is adjusted as a function of a boost level.

17. A method for operating a turbocharged engine, comprising:
after port injecting a first gaseous fuel into an intake port upstream of an engine cylinder during a cylinder cycle:
determining whether engine knock is detected or anticipated;
determining whether engine power and/or torque demand is greater than a threshold;
responsive to the detection or anticipation of engine knock, and the engine power and/or torque demand not being greater than the threshold, direct injecting a second, liquid fuel into the engine cylinder after spark during a power stroke in the cylinder cycle while maintaining spark timing without retarding or advancing spark timing relative to a previous combustion cycle of the engine cylinder;
responsive to the engine knock not being detecting or anticipated, and the engine power and/or torque demand being greater than the threshold, direct injecting the second, liquid fuel before spark, in the cylinder cycle, while maintaining spark timing without retarding or advancing spark timing relative to a previous combustion cycle of the engine cylinder; and
responsive to the detection or anticipation of engine knock, and the engine power and/or torque demand being greater than the threshold, direct injecting the second, liquid fuel after bottom dead center of an exhaust stroke of the cylinder cycle, while maintaining spark timing without retarding or advancing spark timing relative to a previous combustion cycle of the engine cylinder.

18. The method of claim 17 , where the direct injecting of the second, liquid fuel further comprises increasing a density of a gas charge entering a combustion chamber.

19. The method of claim 18 , wherein the direct injecting of the second, liquid fuel after bottom dead center of the exhaust stroke of the cylinder cycle decreases a temperature of exhaust gas exiting a combustion chamber.

Assignees

• Ford Global Tech Llc

Inventors

• Dearth Mark Allen
• Bidner David Karl
• Surnilla Gopichandra
• Pursifull Ross Dykstra

Classifications

• Y02T10/36

  Cross-Sectional Technologies · mapped topic

• F02D19/0647 Primary

  the gaseous fuel being liquefied petroleum gas [LPG], liquefied natural gas [LNG], compressed natural gas [CNG] or dimethyl ether [DME] · CPC title

• F02D19/0692

  Arrangement of multiple injectors per combustion chamber · CPC title

• F02D19/025

  Failure diagnosis or prevention; Safety measures; Testing · CPC title

• Y02T10/32

  Cross-Sectional Technologies · mapped topic