Coated component

Patent metadata

Field	Value
Publication number	US-9897145-B2
Application number	US-201414890525-A
Country	US
Kind code	B2
Filing date	Apr 23, 2014
Priority date	May 28, 2013
Publication date	Feb 20, 2018
Grant date	Feb 20, 2018

Abstract

A coated component, in particular to a rolling bearing part, made from a metallic substrate ( 2 ), and a PVD coating ( 3 ), which is applied to the substrate ( 2 ), formed of chromium and having a thickness of less than 2 μm, wherein the PVD coating ( 3 ) forms the surface of the component, and a compound of chromium and at least one further element is formed on the component surface.

First claim

The invention claimed is:

1. A coated component, comprising
a metallic substrate,
a PVD coating made from chromium and deposited on the substrate with a thickness of less than 500 nm and greater than 100 nm,

wherein the PVD coating forms a surface of the component and a barrier made from a compound of chromium and at least one additional element is formed on said component surface, and the at least one additional element is oxygen or nitrogen or both,
wherein the component is a rolling bearing part.

2. A component according to claim 1 , wherein the metallic substrate is formed of rolling bearing steel.

3. The component according to claim 1 , wherein the metallic substrate is formed of 100 Cr6 or M50NiL.

4. The component according to claim 1 , wherein the hardness of the PVD coating is at least 800 HV 0.05.

5. The component according to claim 1 , wherein the hardness of the PVD coating is at most 1200 HV 0.05.

6. The component according to claim 1 , wherein the nitrogen forms the barrier from chromium nitride with the chromium of a chromium layer.

7. The component according to claim 6 , wherein the chromium nitride is present in nanocrystaline form and a portion of Cr 2 N phase is >70%.

8. A rolling bearing comprising a component according to claim 1 as at least one of a bearing ring or a rolling body.

9. A process for producing a coated component comprising the following steps:
providing a rolling bearing component formed of a metallic substrate,
depositing a PVD coating as a chromium layer with a thickness of less than 500 nm and greater than 100 nm on the substrate in a PVD process while forming a component surface, and
forming a barrier made form a chromium compound of the chromium layer and at least one additional element on the component surface, with the at least one additional element comprising oxygen or nitrogen or both.

10. The process according to claim 9 , wherein the deposition of the chromium layer takes place through sputtering.

11. The process according to claim 10 , wherein a barrier made from chromium nitride is formed on the component surface through reactive sputtering with nitrogen in connection with the chromium of the chromium layer.

12. The process according to claim 9 , wherein a barrier made from chromium oxide is formed on the component surface by supplying air to a coating chamber used for forming the chromium layer at a temperature between 130° C. and 160° C.

13. A rolling bearing, comprising
a coated component including:
a metallic substrate,
a PVD coating made from chromium and deposited on the substrate with a thickness of less than 500 nm and greater than 100 nm,
wherein the PVD coating forms a surface of the component and a barrier made from a compound of chromium and at least one additional element is formed on said component surface, wherein the at least one additional element is oxygen or nitrogen or both, and
a combined thickness of the PVD coating and the barrier is less than 500 nm and greater than 100 nm.

Assignees

• Schaeffler Technologies Ag

Inventors

• Haag Bertram
• Musayev Yashar
• Holweger Walter
• Blass Toni
• Hosenfeldt Tim Matthias
• Grunau Arbogast

Classifications

• F16C2240/64

  in the nanometer range · CPC title

• C23C14/165

  by cathodic sputtering · CPC title

• F16C2223/60

  by vapour deposition, e.g. PVD, CVD · CPC title

• F16C2202/04

  Hardness · CPC title

• C23C14/586

  Nitriding · CPC title