Production method of rare earth oxysulfide, ceramic scintillator and its production method, scintillator array, and radiation detector

Patent metadata

Field	Value
Publication number	US-9896623-B2
Application number	US-201415024768-A
Country	US
Kind code	B2
Filing date	Sep 10, 2014
Priority date	Sep 25, 2013
Publication date	Feb 20, 2018
Grant date	Feb 20, 2018

Abstract

A production method of rare earth oxysulfide comprising a step of mixing a rare earth compound with sulfuric acid and/or sulfate in such a proportion that sulfate ions are 0.75-1.75 mol to 1 mol of a rare earth element, thereby preparing a reaction solution to obtain a product; a step of calcining the product to obtain calcined powder; and a step of reducing the calcined powder to obtain rare earth oxysulfide.

First claim

What is claimed is:

1. A method for producing rare earth oxysulfide comprising
a step of mixing a rare earth compound with sulfuric acid and/or sulfate in such a proportion that sulfate ions are 0.75-1.75 mol to 1mol of the rare earth element, thereby causing their reaction to obtain a product;
a step of calcining said product to form calcined powder; and
a step of reducing said calcined powder to obtain rare earth oxysulfide.

2. The method for producing rare earth oxysulfide according to claim 1 , wherein said rare earth compound is at least one selected from the group consisting of oxides, hydroxides, halides, nitrates, sulfates, acetates, phosphates and carbonates of rare earth elements.

3. The method for producing rare earth oxysulfide according to claim 1 , wherein said product or said calcined powder is pulverized after said mixing step or said calcining step.

4. The method for producing rare earth oxysulfide according to claim 1 , wherein said rare earth compound comprises at least gadolinium as a rare earth element.

5. The method for producing rare earth oxysulfide according to claim 1 , wherein said rare earth compound comprises at least gadolinium and praseodymium as rare earth elements.

6. The method for producing rare earth oxysulfide according to claim 1 , wherein said sulfate contains the same rare earth element as in said rare earth compound.

7. The method for producing rare earth oxysulfide according to claim 1 , wherein when rare earth compounds comprising plural types of rare earth elements are mixed in said mixing step, smaller amounts of rare earth compounds are earlier added to an aqueous solution containing sulfate ions.

8. The method for producing rare earth oxysulfide according to claim 1 , wherein said reaction solution is heated in said mixing step.

9. The method for producing rare earth oxysulfide according to claim 1 , wherein a product is filtered out of said reaction solution in said mixing step, and dried to obtain a powdery product.

10. The method for producing rare earth oxysulfide according to claim 1 , wherein said reaction solution is dried to obtain a powdery product in said mixing step.

11. A method for producing a ceramic scintillator comprising
a step of granulating powder of rare earth oxysulfide produced by the method claim 1 to obtain granules;
a step of molding said granules to obtain a green body; and
a step of sintering said green body to obtain sintered rare earth oxysulfide.

12. The method for producing a ceramic scintillator according to claim 11 , wherein said sintering step is carried out in an inert atmosphere at atmospheric pressure.

13. The method for producing a ceramic scintillator according to claim 11 , wherein said sintering step is carried out at 1300-1600° C.

14. The method for producing a ceramic scintillator according to claim 11 , wherein said sintered body is annealed after the sintering step.

15. A ceramic scintillator produced by the method recited in claim 11 .

16. A scintillator array comprising the ceramic scintillators recited in claim 15 .

17. A radiation detector comprising the ceramic scintillators recited in claim 15 .

18. The method for producing rare earth oxysulfide according to claim 1 , wherein the step of mixing comprises mixing the rare earth compound with sulfuric acid, wherein the sulfuric acid is used in an amount of 1.5-3 mols to 1 mol of the rare earth compound.

19. The method for producing rare earth oxysulfide according to claim 1 , wherein the sulfate ions are 0.75-1 mol to 1 mol of the rare earth element.

Assignees

• Hitachi Metals Ltd

Inventors

• TERAZAWA Shinsuke
• Nitta Hideo

Classifications

• C01F17/294

  Oxysulfides · CPC title

• C01P2002/88

  by thermal analysis data, e.g. TGA, DTA, DSC · CPC title

• C09K11/7701

  Chalogenides · CPC title

• C04B2235/449

  Organic acids, e.g. EDTA, citrate, acetate, oxalate · CPC title

• C04B2235/444

  Halide containing anions, e.g. bromide, iodate, chlorite · CPC title