Imaging apparatus and process of forming image with electrophotographic photoreceptor having protective layer containing particulate P-type semiconductor

Patent metadata

Field	Value
Publication number	US-9869942-B2
Application number	US-201615081161-A
Country	US
Kind code	B2
Filing date	Mar 25, 2016
Priority date	Mar 30, 2015
Publication date	Jan 16, 2018
Grant date	Jan 16, 2018

Abstract

An imaging apparatus including: an electrophotographic photoreceptor; a charging unit to charge the surface of the electrophotographic photoreceptor; an exposing unit to perform exposure of the electrophotographic photoreceptor charged by the charging unit; a developing unit to feed a toner to the electrophotographic photoreceptor exposed by the exposing unit to form a toner image; a transfer unit to transfer the toner image formed on the electrophotographic photoreceptor; a lubricant feeding unit to feed a lubricant onto the surface of the electrophotographic photoreceptor; and a cleaning unit to remove the residual toner on the surface of the electrophotographic photoreceptor, wherein the electrophotographic photoreceptor includes a conductive support, a photoreceptive layer, and a protective layer disposed in sequence, the protective layer includes a resin containing a particulate P-type semiconductor, and the protective layer has a surface roughness Rz of 0.030 μm or more and 0.075 μm or less.

First claim

What is claimed is:

1. An imaging apparatus comprising:
an electrophotographic photoreceptor;
a charging unit to charge the surface of the electrophotographic photoreceptor, wherein the charging unit is disposed so as not to be in contact with the electrophotographic photoreceptor;
an exposing unit to perform exposure of the electrophotographic photoreceptor charged by the charging unit;
a developing unit to feed a toner to the electrophotographic photoreceptor exposed by the exposing unit to form a toner image;
a transfer unit to transfer the toner image formed on the electrophotographic photoreceptor;
a lubricant feeding unit to feed a lubricant onto the surface of the electrophotographic photoreceptor, wherein the lubricant contains a fatty acid metal salt; and
a cleaning unit to remove the residual toner on the surface of the electrophotographic photoreceptor,
wherein the electrophotographic photoreceptor comprises a conductive support, a photoreceptive layer, and a protective layer disposed in sequence,
the protective layer comprises a resin containing a particulate P-type semiconductor,
the particulate P-type semiconductor a metal oxide nanoparticle, and
the protective layer has a surface roughness Rz of 0.030 μm or more and 0.075 μm or less.

2. The imaging apparatus according to claim 1 ,
wherein the resin forming the protective layer is a curable resin prepared through a polymerization reaction of a crosslinkable polymerizable compound, and
the protective layer has a universal hardness of 200 N/mm 2 or more and 320 N/mm 2 or less.

3. The imaging apparatus according to claim 1 ,
wherein the particulate P-type semiconductor consists of CuAlO 2 .

4. The imaging apparatus according to claim 1 ,
wherein the lubricant feeding unit comprises a solid lubricant and a lubricant applying member.

5. The imaging apparatus according to claim 1 , wherein the lubricant consists of a fatty acid metal salt.

6. An imaging apparatus comprising:
an electrophotographic photoreceptor;
a charging unit to charge the surface of the electrophotographic photoreceptor, wherein the charging unit is disposed so as not to be in contact with the electrophotographic photoreceptor;
an exposing unit to perform exposure of the electrophotographic photoreceptor charged by the charging unit;
a developing unit to feed a toner having an externally added lubricant to the electrophotographic photoreceptor exposed by the exposing unit to form a toner image, wherein the lubricant contains a fatty acid metal salt;
a transfer unit to transfer the toner image onto the electrophotographic photoreceptor; and
a cleaning unit to remove the residual toner on the surface of the electrophotographic photoreceptor,
wherein the electrophotographic photoreceptor comprises a conductive support, a photoreceptive layer, and a protective layer disposed in sequence,
the protective layer comprises a resin containing a particulate P-type semiconductor,
the particulate P-type semiconductor is a metal oxide nanoparticle, and
the protective layer has a surface roughness Rz of 0.030 μm or more and 0.075 μm or less.

7. The imaging apparatus according to claim 6 ,
wherein the resin forming the protective layer is a curable resin prepared through a polymerization reaction of a crosslinkable polymerizable compound, and
the protective layer has a universal hardness of 200 N/mm 2 or more and 320 N/mm 2 or less.

8. The imaging apparatus according to claim 6 ,
wherein the particulate P-type semiconductor consists of CuAlO 2 .

9. The imaging apparatus according to claim 6 ,
wherein the lubricant comprises zinc stearate.

10. A process of forming an image, comprising the steps of:
charging the surface of an electrophotographic photoreceptor with a charging unit, wherein the charging unit is disposed so as not to be in contact with the electro photographic photoreceptor;
performing exposure of the charged electrophotographic photoreceptor;
feeding a toner to the exposed electrophotographic photoreceptor to form a toner image;
transferring the toner image formed on the electrophotographic photoreceptor;
feeding a lubricant onto the surface of the electrophotographic photoreceptor, wherein the lubricant contains a fatty acid metal salt; and
removing the residual toner on the surface of the electrophotographic photoreceptor,
wherein the electrophotographic photoreceptor comprises a conductive support, a photoreceptive layer, and a protective layer disposed in sequence,
the protective layer comprises a resin containing a particulate P-type semiconductor,
the particulate P-type semiconductor is a metal oxide nanoparticle, and
the protective layer has a surface roughness Rz of 0.030 μm or more and 0.075 μm or less.

11. The process of forming an image according to claim 10 ,
wherein in the step of feeding the lubricant, a particulate lubricant externally added to the toner is fed to the electrophotographic photoreceptor by the action of the development field formed during the feeding of the toner.

12. The process of forming an image according to claim 10 ,
wherein the resin forming the protective layer is a curable resin prepared through a polymerization reaction of a crosslinkable polymerizable compound, and
the protective layer has a universal hardness of 200 N/mm 2 or more and 320 N/mm 2 or less.

13. The process of forming an image according to claim 10 ,
wherein the particulate P-type semiconductor consists of CuAlO 2 .

14. The process of forming an image according to claim 10 ,
wherein the lubricant comprises zinc stearate.

Assignees

• Konica Minolta Inc

Inventors

• Fujita Toshiyuki
• Inagaki Keiichi
• Ishizuka Kazuteru
• Ueda Mari
• Kodama Daisuke

Classifications

• G03G5/082

  and not being incorporated in a bonding material, e.g. vacuum deposited · CPC title

• G03G15/751

  relating to drum (G03G15/757 takes precedence) · CPC title

• G03G5/08278

  Depositing methods · CPC title

• G03G21/0094

  fatigue treatment of the photoconductor · CPC title

• G03G5/14791

  Macromolecular compounds characterised by their structure, e.g. block polymers, reticulated polymers, or by their chemical properties, e.g. by molecular weight or acidity · CPC title