Biodegradable metal alloys

Patent metadata

Field	Value
Publication number	US-9863020-B2
Application number	US-201615337444-A
Country	US
Kind code	B2
Filing date	Oct 28, 2016
Priority date	Apr 3, 2014
Publication date	Jan 9, 2018
Grant date	Jan 9, 2018

Abstract

The invention relates to biodegradable, metal alloy-containing compositions, methods for their preparation and applications for their use. The compositions include magnesium and other components, such as yttrium, calcium, silver, cerium, and zirconium; or zinc, silver, cerium, and zirconium; or aluminum, zinc, calcium, manganese, silver, yttrium; or strontium, calcium, zinc. The compositions are prepared by vacuum induction/crucible melting together the components and casting the melted mixture in a preheated mild steel/copper mold. In certain embodiments, the compositions of the invention are particularly useful for forming medical devices for implantation into a body of a patient.

First claim

The invention claimed is:

1. A biodegradable, metal alloy, consisting of:
from about 0.5 weight percent to about 4.0 weight percent of yttrium;
from greater than zero to about 1.0 weight percent of calcium;
from about 0.25 weight percent to about 1.0 weight percent of zirconium;
at least one element selected from the group consisting of from about 0.25 weight percent to about 1.0 weight percent of silver and from about 0.1 weight percent to about 1.0 weight percent of cerium;
optionally from about 1.0 weight percent to about 4.0 weight percent of strontium;
optionally from about 1.0 weight percent to about 9.0 weight percent of aluminum;
optionally from about 0.1 weight percent to about 1.0 weight percent of manganese; and
a balance of magnesium and impurities due to production, based on total weight of the metal alloy.

2. The biodegradable metal alloy of claim 1 , wherein the silver is present and the cerium is absent.

3. The biodegradable metal alloy of claim 1 , wherein the cerium is present and the silver is absent.

4. A biodegradable, metal alloy, consisting of:
from about 1.0 weight percent to about 6.0 weight percent of zinc;
from greater than zero to about 1.0 weight percent of zirconium;
at least one element selected from the group consisting of from about 0.25 weight percent to about 1.0 weight percent of silver and from about 0.1 weight percent to about 1.0 weight percent of cerium;
from about 1.0 weight percent to about 4.0 weight percent of strontium;
optionally from about 1.0 weight percent to about 9.0 weight percent of aluminum;
optionally from about 0.1 weight percent to about 1.0 weight percent of manganese; and
a balance of magnesium and impurities due to production, based on total weight of the metal alloy.

5. The biodegradable metal alloy of claim 4 , wherein the silver is present and the cerium is absent.

6. The biodegradable metal alloy of claim 4 , wherein the cerium is present and the silver is absent.

7. A biodegradable, metal alloy-containing article, comprising the biodegradable, metal alloy of claim 1 or claim 4 .

8. A biodegradable, metal alloy-containing medical device, comprising the biodegradable, metal alloy of claim 1 or claim 4 .

9. The biodegradable, metal alloy-containing medical device of claim 8 , wherein the medical device is implantable into a body of a patient.

10. The biodegradable, metal alloy-containing medical device of claim 8 , wherein the medical device is an orthopedic device.

11. The biodegradable, metal alloy-containing medical device of claim 8 , wherein the medical device is a craniofacial device.

12. The biodegradable, metal alloy-containing medical device of claim 8 , wherein the medical device is a cardiovascular device.

13. A method of preparing a biodegradable, metal alloy, comprising:
melting together components, consisting of:
from about 0.5 weight percent to about 4.0 weight percent of yttrium;
from greater than zero to about 1.0 weight percent of calcium;
from about 0.25 weight percent to about 1.0 weight percent of zirconium;
at least one element selected from the group consisting of from about 0.25 weight percent to about 1.0 weight percent of silver and from about 0.1 weight percent to about 1.0 weight percent of cerium;
optionally from about 1.0 weight percent to about 4.0 weight percent of strontium;
optionally from about 1.0 weight percent to about 9.0 weight percent of aluminum;
optionally from about 0.1 weight percent to about 1.0 weight percent of manganese; and
a balance of magnesium and impurities due to production, based on total weight of the components;

to obtain a melted mixture; and
casting said melted mixture to obtain said biodegradable, metal alloy.

14. The method of claim 13 , wherein the silver is present and the cerium is absent.

15. The method of claim 13 , wherein the cerium is present and the silver is absent.

16. A method of preparing a biodegradable, metal alloy, comprising:
melting together components, consisting of:
from about 1.0 weight percent to about 6.0 weight percent of zinc;
from greater than zero to about 1.0 weight percent of zirconium;
at least one element selected from the group consisting of from about 0.25 weight percent to about 1.0 weight percent of silver and from about 0.1 weight percent to about 1.0 weight percent of cerium;
from about 1.0 weight percent to about 4.0 weight percent of strontium;
optionally from about 1.0 weight percent to about 9.0 weight percent of aluminum;
optionally from about 0.1 weight percent to about 1.0 weight percent of manganese; and
a balance of magnesium and impurities due to production, based on total weight of the components;

to obtain a melted mixture; and
casting said melted mixture to obtain said biodegradable, metal alloy.

17. The method of claim 16 , wherein the silver is present and the cerium is absent.

18. The method of claim 16 , wherein the cerium is present and the silver is absent.

19. A method of preparing a biodegradable, metal alloy-containing composition, consisting of:
melting together components, consisting of:
from greater than zero to about 1.0 weight percent of calcium;
from about 0.5 weight percent to about 4.0 weight percent of yttrium;
from about 0.25 weight percent to about 1.0 weight percent of zirconium;
optionally from about 1.0 weight percent to about 4.0 weight percent of strontium;
optionally from about 1.0 weight percent to about 9.0 weight percent of aluminum;
optionally from about 0.1 weight percent to about 1.0 weight percent of manganese;
optionally from about 0.25 weight percent to about 1.0 weight percent of silver;
optionally from about 0.1 weight percent to about 1.0 weight percent of cerium; and
a balance of magnesium and impurities due to production, based on total weight of the components;

to obtain a melted mixture; and
casting said melted mixture to obtain said biodegradable, metal alloy-containing composition.

Assignees

• Univ Of Pittsburgh—Of The Commonwealth System Of Higher Education

Inventors

• Kumta Prashant N
• Chou Da-Tren
• Hong Daeho
• Saha Partha

Classifications

• C22C1/02

  by melting {(C22C1/1036 takes precedence)} · CPC title

• A61L31/148

  Materials at least partially resorbable by the body · CPC title

• A61L27/58

  Materials at least partially resorbable by the body · CPC title

• A61L31/022

  Metals or alloys · CPC title

• C22C23/06 Primary

  with a rare earth metal as the next major constituent · CPC title