Implant and method of manufacturing the same

Patent metadata

Field	Value
Publication number	US-2016199186-A1
Application number	US-201615072406-A
Country	US
Kind code	A1
Filing date	Mar 17, 2016
Priority date	Sep 24, 2013
Publication date	Jul 14, 2016
Grant date	—

Abstract

Degradation rate is suppressed to be low by suppressing the occurrence of structural defects. Provided is an implant manufacturing method including a molding step of molding a molded item by treating a raw-material piece constituted of a biodegradable metal material with plastic processing and a grain-size adjusting step of increasing metal grain size by applying a heat treatment to the molded item molded in the molding step.

First claim

1 . An implant manufacturing method comprising:
a molding step of molding a molded item by treating a raw-material piece constituted of a biodegradable metal material with plastic processing; and a grain-size adjusting step of increasing a metal grain size by applying a heat treatment to the molded item molded in the molding step.

2 . The implant manufacturing method according to claim 1 , wherein the molding step includes:
an extruding step of obtaining a plastically-deformed molded magnesium-alloy material by extruding a magnesium alloy; a cutting step of cutting the molded magnesium-alloy material obtained in the extruding step at an angle of 70° to 110° with respect to the extrusion direction; and a compressing step of exerting a compressing force on a lump of magnesium-alloy material obtained in the cutting step in a direction orthogonal to the extrusion direction.

3 . The implant manufacturing method according to claim 2 , further comprising, before the compressing step or in the compressing step:
a heating step of heating the lump of magnesium-alloy material.

4 . The implant manufacturing method according to claim 3 , wherein, in the heating step, the lump of magnesium-alloy material is heated at a temperature that is greater than 300° C. and that is equal to or less than the melting point of the magnesium alloy.

5 . The implant manufacturing method according to claim 3 , wherein, in the heating step, the lump of magnesium-alloy material is heated at a temperature that is equal to or greater than 350° C. and that is equal to or less than the melting point of the magnesium alloy.

6 . The implant manufacturing method according to claim 3 , wherein, in the compressing step, the lump of magnesium-alloy material is compressed at a reduction ratio equal to or greater than 45%.

7 . The implant manufacturing method according to claim 2 , wherein, in the compressing step, the compressing force is exerted by using a metal mold in a state in which a lubricant is applied between the lump of magnesium-alloy material and the metal mold.

8 . The implant manufacturing method according to claim 7 , wherein, in the compressing step, applying the lubricant between the metal mold and the lump of magnesium-alloy material and exerting the compressing force are repeated at least twice.

9 . The implant manufacturing method according to claim 2 , further comprising:
a shearing step of cutting out a product from the compressed magnesium-alloy material after the compressing step, wherein the shearing step is performed at a reduction rate of 1.5 mm/s or less.

10 . The implant manufacturing method according to claim 1 , further comprising:
a washing step of washing a surface of the molded item molded in the molding step; and a checking step of checking the impurity concentration at the surface of the molded item that has been washed in the washing step, wherein, in the grain-size adjusting step, the heat treatment is applied to the molded item in the case in which the impurity concentration checked in the checking step is equal to or less than a predetermined value.

11 . The implant manufacturing method according to claim 10 , wherein the washing step involves a treatment for peeling the surface of the molded item.

12 . The implant manufacturing method according to claim 11 , wherein the washing step involves a treatment for dissolving the surface of the molded item by using an acid.

13 . The implant manufacturing method according to claim 11 , wherein the washing step includes a treatment for dissolving the surface of the molded item by using an acid and a subsequent treatment for immersing the molded item in an alkaline solution.

14 . The implant manufacturing method according to claim 10 , wherein the grain-size adjusting step involves a solutionizing treatment.

15 . The implant manufacturing method according to claim 10 , wherein, in the grain-size adjusting step, an aging precipitation treatment is performed after a solutionizing treatment.

16 . A magnesium-alloy implant in which c-axes of metal crystals are oriented in a main load direction.

17 . The magnesium-alloy implant according to claim 16 , wherein an average value of deviation angles of normals at (0001) planes of metal crystals with respect to a thickness direction is equal to or less than 25°.

18 . The magnesium-alloy implant according to claim 16 , wherein an average value of deviation angles of normals at (0001) planes of metal crystals with respect to a direction parallel to a surface is equal to or greater than 80°, and a width of a cumulative distribution of the deviation angles that are from 16 to 84% of a maximum value of the deviation angles is equal to or less than 50°.

19 . The magnesium-alloy implant according to claim 16 that is manufactured by punching processing.

20 . The magnesium-alloy implant according to claim 19 , wherein a fraction of sheared portions at a cut surface along a thickness direction formed by punching processing is equal to or greater than 50% relative to the thickness.

21 . The magnesium-alloy implant according to claim 16 , wherein, at a surface thereof, an Fe-ion concentration is equal to or less than 0.02% by weight, a Cu-ion concentration is equal to or less than 0.15% by weight, and a nickel concentration is equal to or less than 0.01% by weight.

Assignees

• Olympus Corp

Inventors

• Tamai Masato
• Sakamoto Takamitsu
• Yamanaka Shigeru
• Hibi Genki
• Cyatani Masahiro

Classifications

• A61F2240/001

  Designing or manufacturing processes · CPC title

• A61F2310/00041

  Magnesium or Mg-based alloys · CPC title

• A61F2/28 Primary

  Bones · CPC title

• C22F1/06

  of magnesium or alloys based thereon · CPC title

• A61L27/00

  Materials for {grafts or} prostheses or for coating {grafts or} prostheses (dental prostheses A61C13/00; shape or structure of prostheses A61F2/00; use of preparations for artificial teeth A61K6/80; artificial kidneys A61M1/14) · CPC title