Honeycomb structure

Patent metadata

Field	Value
Publication number	US-9862651-B2
Application number	US-201514633652-A
Country	US
Kind code	B2
Filing date	Feb 27, 2015
Priority date	Mar 4, 2014
Publication date	Jan 9, 2018
Grant date	Jan 9, 2018

Abstract

A honeycomb structure has a plurality of pillar honeycomb segments with a porous partition wall that defines a plurality of cells extending from an inflow end face as one end face to an outflow end face as another end face and becoming channels for a fluid and a bonding layer that bonds side surfaces of the plurality of honeycomb segments one another, the bonding layer contains a plurality of plate-shaped particles, the plate-shaped particles are laminated in a thickness direction X of the bonding layer at a cross section of the bonding layer cut off to the thickness direction of the bonding layer, the number of particles α meets Expression: number of particles α>10, and the number of particles α and the number of particles β meet a relationship of Expression: (number of particles α/number of particles β)>3.

First claim

What is claimed is:

1. A honeycomb structure, comprising:
a plurality of honeycomb segments with a porous partition wall that defines a plurality of cells extending from an inflow end face as one end face to an outflow end face as another end face and becoming channels for a fluid; and
a bonding layer that bonds side surfaces of the plurality of honeycomb segments to one another, wherein
the bonding layer contains a plurality of plate-shaped particles,
the plate-shaped particles are laminated in a thickness direction of the bonding layer at a cross section of the bonding layer that is perpendicular to the thickness direction of the bonding layer, and
when assuming a longitudinal scanning line as a scanning line at a length of 1000 μm parallel to the thickness direction of the bonding layer at the cross section of the bonding layer that is perpendicular to the thickness direction of the bonding layer, when assuming that the number of plate-shaped particles that form an angle of 45° or more with the longitudinal scanning line is set as the number of particles α among the plate-shaped particles intersecting with the longitudinal scanning line, and a lateral scanning line is a scanning line at a length of 1000 μm perpendicular to the thickness direction of the bonding layer at the cross section, and when the number of plate-shaped particles that form an angle of 45° or more with the lateral scanning line is set as the number of particles β among the plate-shaped particles intersecting with the lateral scanning line,
wherein α>10, and α/β>3.

2. The honeycomb structure according to claim 1 , wherein
the plate-shaped particles in the bonding layer contains a particle having a thickness of 1 to 10 μm and a width of 40 to 500 μm at the cross section of the bonding layer cut off to the thickness direction of the bonding layer.

3. The honeycomb structure according to claim 2 , wherein
the plate-shaped particles in the bonding layer is constituted of at least one kind selected from the group consisting of mica, talc, boron nitride, and glass flake.

4. The honeycomb structure according to claim 3 , wherein
the plurality of honeycomb segments are constituted of at least one kind selected from the group consisting of silicon carbide, alumina titanate, silicon nitride, and cordierite.

5. The honeycomb structure according to claim 2 , wherein
the plurality of honeycomb segments are constituted of at least one kind selected from the group consisting of silicon carbide, alumina titanate, silicon nitride, and cordierite.

6. The honeycomb structure according to claim 1 , wherein
the plate-shaped particles in the bonding layer is constituted of at least one kind selected from the group consisting of mica, talc, boron nitride, and glass flake.

7. The honeycomb structure according to claim 6 , wherein
the plurality of honeycomb segments are constituted of at least one kind selected from the group consisting of silicon carbide, alumina titanate, silicon nitride, and cordierite.

8. The honeycomb structure according to claim 1 , wherein
the plurality of honeycomb segments are constituted of at least one kind selected from the group consisting of silicon carbide, alumina titanate, silicon nitride, and cordierite.

Assignees

• Ngk Insulators Ltd

Inventors

• Ito Mitsuhiro

Classifications

• C04B2111/00793

  as filters or diaphragms · CPC title

• C04B14/20

  Mica; Vermiculite {(mechanical splitting B28D)} · CPC title

• C04B41/009

  characterised by the material treated · CPC title

• C04B2237/09

  wherein the active component for bonding is not the largest fraction of the interlayer · CPC title

• C04B2237/062

  based on silica or silicates · CPC title