Geopolymer cement compositions and methods of use

Patent metadata

Field	Value
Publication number	US-9840653-B2
Application number	US-201615141634-A
Country	US
Kind code	B2
Filing date	Apr 28, 2016
Priority date	Aug 16, 2012
Publication date	Dec 12, 2017
Grant date	Dec 12, 2017

Abstract

Methods and compositions are provided that relate to cementing operations. Methods and compositions that include pumice in geopolymer cement compositions comprising slag.

First claim

What is claimed is:

1. A geopolymer cement composition comprising:
a cementitious component consisting essentially of slag and pumice, wherein the slag is present in an amount in a range from about 40% to about 100% by weight of the cementitious component, wherein the pumice is present in an amount in a range from about 0.1% to about 60% by weight of the cementitious component;
a hydroxyl source; and
water;
wherein the geopolymer cement composition has a density in the range from about 14 lb/gal to about 20 lb/gal; and
wherein the geopolymer cement composition has a thickening time of greater than 2 hours at about 3,000 psi and temperatures in a range from about 50° F. to about 400° F.

2. The composition of claim 1 , wherein the hydroxyl source is present in an amount in a range of from about 0.1% to about 25% by weight of the cementitious component.

3. A geopolymer cement composition comprising:
a cementitious component consisting essentially of slag and pumice, wherein the slag is present in an amount in a range from about 40% to about 100% by weight of the cementitious component, wherein the pumice is present in an amount in a range from about 0.1% to about 60% by weight of the cementitious component;
hydrated lime;
an additive selected from the group consisting of crystalline silica, amorphous silica, fumed silica, a fiber, a hydratable clay, calcined shale, vitrified shale, a microsphere, diatomaceous earth, metakaolin, ground perlite, rice husk ash, zeolite, a resin, a dispersant, a defoaming agent, a set retarder, a weighting agent, a lightweight additive, a gas-generating additive, a lost-circulation material, a filtration-control additive, a fluid-loss-control additive, a foaming additive, a thixotropic additive, and any combination thereof; and
water;
wherein the geopolymer cement composition has a density in the range from about 14 lb/gal to about 20 lb/gal; and
wherein the geopolymer cement composition has a thickening time of greater than 2 hours at about 3,000 psi and temperatures in a range from about 50° F. to about 400° F.

4. The composition of claim 3 , wherein the geopolymer cement composition does not comprise a set accelerator.

5. The composition of claim 3 , wherein the hydrated lime is present in an amount in a range of from about 0.1% to about 25% by weight of the cementitious component.

6. A geopolymer cement composition comprising:
a cementitious component comprising slag and pumice, wherein the slag is present in an amount in a range from about 40% to about 100% by weight of the cementitious component, wherein the pumice is present in an amount in a range from about 0.1% to about 60% by weight of the cementitious component;
water;
hydrated lime; and
an additive selected from the group consisting of crystalline silica, amorphous silica, fumed silica, a fiber, a hydratable clay, calcined shale, vitrified shale, a microsphere, diatomaceous earth, metakaolin, ground perlite, rice husk ash, zeolite, a resin, a dispersant, a defoaming agent, a set retarder, a weighting agent, a lightweight additive, a gas-generating additive, a lost-circulation material, a filtration-control additive, a fluid-loss-control additive, a foaming additive, a thixotropic additive, and any combination thereof;
wherein the geopolymer cement composition has a density in the range from about 14 lb/gal to about 20 lb/gal; and
wherein the geopolymer cement composition has a thickening time of greater than 2 hours at about 3,000 psi and temperatures in a range from about 50° F. to about 400° F.

7. The composition of claim 6 , wherein the hydrated lime is present in an amount in a range of from about 0.1% to about 25% by weight of the cementitious component.

8. The composition of claim 6 , wherein the geopolymer cement composition is free of any additional cementitious materials.

9. A geopolymer cement composition comprising:
a cementitious component consisting of slag in an amount in a range of from about 40% to about 60% by weight of the cementitious component and pumice in an amount in a range of from about 40% to about 60% by weight of the cementitious component, wherein the geopolymer cement composition is free of any additional cementitious component;
hydrated lime in an amount in a range of from about 0.1% to about 20% by weight of the cementitious component;
an additive selected from the group consisting of crystalline silica, amorphous silica, fumed silica, a fiber, a hydratable clay, calcined shale, vitrified shale, a microsphere, diatomaceous earth, metakaolin, ground perlite, rice husk ash, zeolite, a resin, a dispersant, a defoaming agent, a set retarder, a weighting agent, a lightweight additive, a gas-generating additive, a lost-circulation material, a filtration-control additive, a fluid-loss-control additive, a foaming additive, a thixotropic additive, and any combination thereof; and
water;
wherein the geopolymer cement composition has a density in the range from about 14 lb/gal to about 20 lb/gal; and
wherein the geopolymer cement composition has a thickening time of greater than 2 hours at about 3,000 psi and temperatures in a range from about 50° F. to about 400° F.

10. The composition of claim 9 , wherein the geopolymer cement composition is free of any additional cementitious materials.

11. The composition of claim 9 , wherein the geopolymer cement composition does not comprise a set accelerator.

Assignees

• Halliburton Energy Services Inc

Inventors

• Chatterji Jiten
• Brenneis D Chad
• Keys Crystal L

Classifications

• Y02W30/91

  Use of waste materials as fillers for mortars or concrete · CPC title

• C04B38/02

  by adding chemical blowing agents · CPC title

• C04B14/10

  Clay {(sepiolite C04B14/042; grog C04B18/025)} · CPC title

• C04B14/14

  Minerals of vulcanic origin {(granite C04B14/048)} · CPC title

• C04B22/00

  Use of inorganic materials as active ingredients for mortars, concrete or artificial stone, e.g. accelerators {or shrinkage compensating agents} · CPC title