Copolymer formulation for directed self-assembly, methods of manufacture thereof and articles comprising the same

Patent metadata

Field	Value
Publication number	US-9840637-B2
Application number	US-201615052923-A
Country	US
Kind code	B2
Filing date	Feb 25, 2016
Priority date	Feb 26, 2015
Publication date	Dec 12, 2017
Grant date	Dec 12, 2017

Abstract

Disclosed herein is a composition comprising a block copolymer; where the block copolymer comprises a first polymer and a second polymer; where the first polymer and the second polymer of the block copolymer are different from each other and the block copolymer forms a phase separated structure; an additive polymer; where the additive polymer comprises a bottlebrush polymer; and where the bottlebrush polymer comprises a polymer that is chemically and structurally the same as one of the polymers in the block copolymer or where the bottlebrush polymer comprises a polymer that has a preferential interaction with one of the blocks of the block copolymers; and a solvent.

First claim

What is claimed is:

1. A composition comprising:
a block copolymer; where the block copolymer comprises a first polymer and a second polymer; where the first polymer and the second polymer of the block copolymer are different from each other and the block copolymer forms a phase separated structure;
an additive polymer; where the additive polymer comprises a bottlebrush polymer; and where the bottlebrush polymer comprises a polymer that is chemically and structurally the same as one of the polymers in the block copolymer or where the bottlebrush polymer comprises a polymer that has a preferential interaction with one of the blocks of the block copolymers; and
a solvent.

2. The composition of claim 1 , where the bottlebrush polymer comprises a third polymer; where the third polymer is chemically identical with or substantially chemically similar to either the first polymer or the second polymer of the block copolymer; or where the bottlebrush polymer is a copolymer that comprises a third polymer and a fourth polymer; where the third polymer and the fourth polymer of the bottlebrush copolymer are different from each other; where the first polymer of the block copolymer is chemically identical with or substantially chemically similar to the third polymer of the bottlebrush copolymer or where the second polymer of the block copolymer is chemically identical with or substantially chemically similar to the fourth polymer of the bottlebrush copolymer.

3. The composition of claim 1 , where the first polymer is a vinyl aromatic polymer obtained by a polymerization of units having a structure of formula (1):

wherein R 5 is hydrogen, an alkyl, a haloalkyl or halogen; Z 1 is hydrogen, halogen, a hydroxyl, a haloalkyl or an alkyl; and p is from 1 to 5.

4. The composition of claim 1 , where the second polymer is obtained from a polymerization of units having a structure represented by formula (2):

where R 1 is a hydrogen or an alkyl group having 1 to 10 carbon atoms, or where the second polymer has a structure derived from a monomer having a structure represented by the formula (3):

where R 1 is a hydrogen or an alkyl group having 1 to 10 carbon atoms and R 2 is a C 1-10 alkyl, a C 3-10 cycloalkyl, or a C 7-10 aralkyl group.

5. The composition of claim 1 , where the bottlebrush copolymer is a poly(norbornene-g-polymethylemthacrylate) or a poly(norbornene-g-polystyrene) or a poly(norbornene-g-polymethylmethacrylate-g-polystyrene).

6. The composition of claim 1 , where the block copolymer comprises polystyrene and polymethylmethacrylate and where the polymethylmethacrylate is present in an amount of 20 to 35 volume percent based on a total volume of the block copolymer.

7. The composition of claim 1 , where the block copolymer is present in an amount of 85 to 99 wt %, based on a total weight of the block copolymer and the additive polymer and where the additive polymer is present in an amount of 1 to 15 wt %, based on a total weight of the block copolymer and the additive polymer.

8. The composition of claim 1 , where the second polymer is an α-alkyl acrylate, methacrylate, ethacrylate, propyl acrylate, butyl acrylate, or a combination comprising at least one of the foregoing acrylates.

Assignees

• Dow Global Technologies Llc
• Rohm & Haas Elect Mat
• Univ California

Inventors

• Hustad Phillip D
• Trefonas Iii Peter
• Ginzburg Valeriy V
• Kim Bongkeun
• Fredrickson Glenn H

Classifications

• C08G2261/418

  Ring opening metathesis polymerisation [ROMP] · CPC title

• C08F293/005

  using free radical "living" or "controlled" polymerisation, e.g. using a complexing agent · CPC title

• C08F2438/01

  Atom Transfer Radical Polymerization [ATRP] or reverse ATRP · CPC title

• C09D153/00 Primary

  Coating compositions based on block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Coating compositions based on derivatives of such polymers · CPC title

• C09D7/125

  Chemistry & Metallurgy · mapped topic