Recovered energy transfer apparatus of waste heat recovery system

Patent metadata

Field	Value
Publication number	US-9835072-B2
Application number	US-201615218751-A
Country	US
Kind code	B2
Filing date	Jul 25, 2016
Priority date	Aug 24, 2015
Publication date	Dec 5, 2017
Grant date	Dec 5, 2017

Abstract

A recovered energy transfer apparatus of a waste heat recovery system includes an input unit connected to an expander of the waste heat recovery system and rotatable by recovered energy of the expander, and one or more output units for receiving a torque of the input unit and outputting the torque to at least one of a power generator, an engine of a vehicle, and a power take-off (PTO) for a vehicle.

First claim

What is claimed is:

1. A recovered energy transfer apparatus of a waste heat recovery system, comprising:
an input unit connected to an expander of the waste heat recovery system and rotatable by recovered energy of the expander; and
one or more output units for receiving a torque of the input unit and outputting the torque to at least one of a power generator, an engine of a vehicle, and a power take-off for a vehicle,
wherein the input unit includes a shaft, the shaft having a coupling hole formed in one end surface thereof, and an output shaft of the expander is coupled to the coupling hole of the shaft.

2. The recovered energy transfer apparatus of a waste heat recovery system according to claim 1 , wherein the input unit has an input gear provided on an outer peripheral surface of the shaft.

3. The recovered energy transfer apparatus of a waste heat recovery system according to claim 1 , wherein the output units include a first output unit connected to the power generator and a second output unit connected to the engine of a vehicle or the power take-off for a vehicle.

4. The recovered energy transfer apparatus of a waste heat recovery system according to claim 3 , wherein the first output unit has a shaft and a first output gear provided on an outer peripheral surface of the shaft, and
an output shaft of the power generator is coupled to the shaft.

5. The recovered energy transfer apparatus of a waste heat recovery system according to claim 4 , wherein the second output unit has a shaft and a second output gear provided on an outer peripheral surface of the shaft, and
any one of the engine of a vehicle and the power take-off for a vehicle is connected to the shaft.

6. The recovered energy transfer apparatus of a waste heat recovery system according to claim 5 , further comprising one or more transfer units interposed between the input unit and the output units and transferring the torque of the input unit to the output units.

7. The recovered energy transfer apparatus of a waste heat recovery system according to claim 6 , wherein the transfer units include a first transfer unit disposed between the input unit and the first output unit and transferring the torque of the input unit to the first output unit and a second transfer unit disposed between the input unit and the second output unit and transferring the torque of the input unit to the second output unit.

8. The recovered energy transfer apparatus of a waste heat recovery system according to claim 7 , wherein the first transfer unit has a shaft, an input-side gear provided at one side of the shaft, and an output-side gear provided at the other side of the shaft, and
the input-side gear is engaged with the input gear of the input unit, and the output-side gear is engaged with the first output gear of the first output unit.

9. The recovered energy transfer apparatus of a waste heat recovery system according to claim 8 , wherein the second transfer unit has a shaft, an input-side gear provided at one side of the shaft, and an output-side gear provided at the other side of the shaft.

10. The recovered energy transfer apparatus of a waste heat recovery system according to claim 9 , wherein the input-side gear of the second transfer unit is engaged with the input gear of the input unit, and the output-side gear of the second transfer unit is engaged with the second output gear of the second output unit.

11. The recovered energy transfer apparatus of a waste heat recovery system according to claim 10 , wherein a clutch is installed at the shaft of the second output unit, the clutch connecting or blocking a transfer of the torque of the input unit through the second output unit.

12. The recovered energy transfer apparatus of a waste heat recovery system according to claim 11 , wherein a pulley is installed at the shaft of the second output unit, the pulley being connected to a crank shaft of the engine through a belt.

13. The recovered energy transfer apparatus of a waste heat recovery system according to claim 11 , wherein a shaft of the power take-off for a vehicle is connected to the shaft of the second output unit.

14. A recovered energy transfer apparatus of a waste heat recovery system, comprising:
an input unit connected to an expander of the waste heat recovery system and rotatable by recovered energy of the expander;
a first output unit connected to a power generator;
a second output unit connected to a hydraulic circuit;
a first transfer unit for transferring a torque of the input unit to the first output unit; and
a second transfer unit for transferring the torque of the input unit to the second output unit,
wherein the hydraulic circuit includes a hydraulic pump connected to the second output unit and a hydraulic motor connected to an engine of a vehicle or a power take-off for a vehicle,
wherein the input unit includes a shaft, the shaft having a coupling hole formed in one end surface thereof, and an output shaft of the expander is coupled to the coupling hole of the shaft.

15. The recovered energy transfer apparatus of a waste heat recovery system according to claim 14 , wherein a pressure relief valve allowing the hydraulic motor to be selectively in a no-load state is installed on a bypass line.

16. A recovered energy transfer method of a waste heat recovery system using a recovered energy transfer apparatus of a waste heat recovery system including an input unit connected to an expander of the waste heat recovery system and rotated by recovered energy of the expander, a first output unit connected to a power generator, a second output unit connected to an engine of a vehicle or a power take-off for a vehicle, a first transfer unit for transferring a torque of the input unit to the first output unit, and a second transfer unit for transferring the torque of the input unit to the second output unit, comprising:
obtaining information on the vehicle;
deciding whether or not an output of the expander is larger than consumed power of the vehicle when it is decided that the auxiliary power is required on the basis of the information on the vehicle;
deciding whether or not a state of charge of a battery is larger than a first set value when the output of the expander is larger than the consumed power of the vehicle; and
transferring the recovered energy of the expander to both of the first output unit and the second output unit when the state of charge of the battery is larger than the first set value.

17. The recovered energy transfer method of a waste heat recovery system according to claim 16 , further comprising:
deciding whether or not an output of the expander is larger than consumed power of the vehicle when it is decided that the auxiliary power is required;
deciding whether or not a state of charge of a battery is larger than a first set value when the output of the expander is larger than the consumed power of the vehicle; and
transferring the recovered energy of the expander to only the first output unit when the state of charge of the battery is smaller than the first set value and is larger than a second set value.

18. The recovered energy transfer method of a waste heat recovery system according to claim 16 , further comprising:
deciding whether or not an output of the expander is larger than consumed power of the vehicle when it is decided that the auxiliary power is required;
deciding whether or not a state of charge of a battery is larger than a first set value when the output of the expander is larger than the consumed power of the vehicle; and
transferri

Assignees

• Hyundai Motor Co Ltd

Inventors

• Seo Jung Min

Classifications

• F01N5/02 Primary

  the devices using heat · CPC title

• Y02T10/16

  Cross-Sectional Technologies · mapped topic

• F02G5/02 Primary

  Profiting from waste heat of exhaust gases · CPC title

• F02B67/10

  of charging or scavenging apparatus · CPC title

• Y02T10/12

  Improving ICE efficiencies · CPC title