Method and system for knock control

Patent metadata

Field	Value
Publication number	US-9822714-B2
Application number	US-201615139089-A
Country	US
Kind code	B2
Filing date	Apr 26, 2016
Priority date	Oct 5, 2012
Publication date	Nov 21, 2017
Grant date	Nov 21, 2017

Abstract

Methods and systems are provided for improving engine knock control by accounting for a drop in charge cooling efficiency of a knock control fluid at higher temperatures. In response to the prediction of an elevated temperature of a knock control fluid at a time of release from a direct injector, a pulse width of the injection is adjusted. Any knock relief deficits are compensated for using alternate engine adjustments, such as boost or spark timing adjustments.

First claim

The invention claimed is:

1. A method for an engine, comprising:
boosting intake air with a compressor; and
responsive to engine knock,
direct injecting a knock control fluid into an engine cylinder from a previously deactivated direct injector; and
adjusting an injection parameter of the direct injection based on a temperature of the knock control fluid at a time of release from a direct injector and further based on a composition of the knock control fluid.

2. The method of claim 1 , wherein the injection parameter is a pulse width and wherein the adjusting includes, as the temperature of the knock control fluid at the time of release from the direct injector increases, increasing the pulse width of the direct injection.

3. The method of claim 2 , wherein an amount of increase in the pulse width is based on the composition of the knock control fluid including an alcohol content of the knock control fluid.

4. The method claim 2 , wherein the pulse width of the direct injection is further adjusted based on whether the direct injector was previously activated or deactivated, the pulse width of the direct injection further increased if the direct injector was previously deactivated.

5. The method of claim 1 , wherein the temperature of the knock control fluid at the time of release from the direct injector is estimated based on each of a thermal mass of the direct injector, engine speed and load, heat transfer from the direct injector to the knock control fluid, heat transfer from the direct injector to an engine coolant, and a temperature of knock control fluid in a fuel rail upstream of the direct injector.

6. The method of claim 1 , wherein the injection parameter includes one or more of a pulse width, a direct injection system pressure, and an injection amount; and wherein the direct injecting responsive to engine knock includes direct injecting responsive to an indication of knock from a knock sensor or a feed-forward likelihood of knock.

7. The method of claim 6 , further comprising, compensating a knock relieving deficit resulting from the adjusted pulse width by adjusting one or more alternate engine operating parameters.

8. The method of claim 7 , wherein the one or more alternate engine operating parameters include a boost level, variable cam timing, cam phasing, spark ignition timing, and EGR.

9. The method of claim 8 , further comprising, in response to feedback knock, updating a learned composition of the knock control fluid, recalibrating the one or more alternate engine operating parameters, and updating parameters of a knock control fluid temperature model.

10. The method of claim 1 , wherein the adjusting includes increasing a pulse width of the direct injection relative to a pulse width that would have been applied to abate the engine knock if the direct injector was already activated.

11. A system, comprising:
an engine having a turbocharger and a variable valve timing system for engine cylinder valves; and
a controller with instructions stored in non-transitory memory for
during a first condition, when knock occurs and a direct injector is already activated, direct injecting a knock control fluid with a first pulse width based on an indication of the knock; and
during a second condition, when knock occurs and the direct injector was previously deactivated, direct injecting the knock control fluid with a second pulse width longer than the first pulse width.

12. The system of claim 11 , wherein the controller further includes instructions for during the first condition, maintaining spark ignition timing at MBT, and during the second condition, retarding spark timing from MBT, the spark retard adjusted based on a difference between a desired engine dilution and an engine dilution provided by the direct injection of the knock control fluid at the second pulse width.

13. A method for an engine, comprising:
boosting engine intake air to the engine with a compressor of a turbocharger;
inducting boosted intake air to a cylinder through cylinder valves, the valves operating with variable valve timing; and
temporarily increasing a pulse width of injection of a knock control fluid from a direct injector into an engine cylinder responsive to an indication of knock based on the injector being previously deactivated.

14. The method of claim 13 , wherein an amount of increase in the pulse width of the injection is based on a first number of engine cycles for which the injector was previously deactivated, and where the increasing terminates after a second number of injections of the knock control fluid from the direct injector, the second number of injections based on the first number of engine cycles.

15. The method of claim 14 , wherein the amount of increase is further based on an ethanol content of the knock control fluid, and where the increase is more than would be injected to abate the knock if the direct injector had been previously operating.

16. The method of claim 13 , further comprising, adjusting one or more of boost level, spark timing, and EGR during the injection based on a difference between a desired engine dilution and an engine dilution provided by the knock control fluid.

17. The method of claim 16 , wherein the injection of knock control fluid is responsive to a feed-forward indication of knock, the method further comprising, in response to a feedback indication of knock, updating a composition of the knock control fluid and further adjusting one or more of the boost level, spark timing, and EGR.

Assignees

• Ford Global Tech Llc

Inventors

• Vanderwege Brad Alan
• Shelby Michael Howard

Classifications

• Y02T10/36

  Cross-Sectional Technologies · mapped topic

• F02D19/061

  by controlling fuel injectors · CPC title

• F02D35/027

  using knock sensors · CPC title

• F02D19/0689

  for in-cylinder direct injection · CPC title

• F02D2200/0612

  determined by estimation · CPC title