Fuel tank lid and fuel pump module having the same

Patent metadata

Field	Value
Publication number	US-9821651-B2
Application number	US-201515125978-A
Country	US
Kind code	B2
Filing date	Mar 26, 2015
Priority date	Apr 1, 2014
Publication date	Nov 21, 2017
Grant date	Nov 21, 2017

Abstract

A fuel tank lid includes a lid part and a terminal. The lid part includes an inserted part inserted into an opening of a fuel tank, and a storage part storing a drive circuit. The terminal has a central portion covered by the inserted part and the storage part, a first end connected to a pump, and a second end connected to the drive circuit. The storage part includes a side wall that has a first opening and a second opening, an upper closure part that closes the first opening, and a lower closure part that closes the second opening. The fuel tank lid further includes a discharge structure positioned vertically lower than the upper closure part and discharging a fuel vapor that has travelled along an interface between the terminal and the lid part and entered a hollow space of the storage part, to an external atmosphere.

First claim

The invention claimed is:

1. A fuel tank lid comprising:
a lid part closing an opening of a fuel tank; and
a terminal electrically connecting a pump provided inside the fuel tank with a drive circuit driving the pump, wherein
the lid part includes
an inserted part inserted into the opening of the fuel tank, and
a storage part located outside the fuel tank and storing the drive circuit in a hollow space of the storage part,

the terminal has a central portion, a first end, and a second end, the central portion being covered and protected by the inserted part and the storage part that are made of a resin material, the first end being connected to the pump inside the fuel tank, and the second end being connected to the drive circuit inside the hollow space of the storage part,
the storage part includes
a side wall that is in an annular shape and has two openings that are a first opening and a second opening,
an upper closure part that closes the first opening positioned vertically on an upper side of the second opening, of the two openings of the side wall, and
a lower closure part that closes the second opening positioned vertically on a lower side of the first opening, of the two openings of the side wall, and

the fuel tank lid further comprising a discharge structure positioned vertically lower than the upper closure part and discharging a fuel vapor that has travelled along an interface between the terminal and the lid part and entered the hollow space of the storage part, to an external atmosphere.

2. The fuel tank lid according to claim 1 , wherein
the drive circuit includes a plurality of electronic elements,
at least one of the plurality of electronic elements is fixedly attached to the upper closure part so as to avoid from being in contact with the fuel vapor.

3. The fuel tank lid according to claim 1 , wherein
the discharge structure includes a discharge port that is formed in at least one of the lower closure part or the side wall and discharges the fuel vapor to the external atmosphere.

4. The fuel tank lid according to claim 3 , further comprising:
a breathable filter that allows permeation of gasses including the fuel vapor but not of liquids, wherein
the discharge port is covered with the breathable filter.

5. The fuel tank lid according to claim 3 , wherein
the lower closure part includes a recess that is recessed vertically downward, and
the discharge port is formed in the recess.

6. The fuel tank lid according to claim 3 mounted on a vehicle, wherein
the discharge port is disposed downwind of an air flow created during driving of the vehicle.

7. The fuel tank lid according to claim 1 , wherein
the discharge structure includes a portion made of a material having a fuel vapor permeability higher than the upper closure part is at least in one of the lower closure part and the side wall.

8. The fuel tank lid according to claim 1 , wherein
the discharge structure includes an adhesive that mechanically connects the side wall with the lower closure part and is made of a material having a fuel vapor permeability higher than the upper closure part is.

9. The fuel tank lid according to claim 1 , wherein
the side wall has an inlet port that introduces air in the external atmosphere into the hollow space of the storage part so as to guide the fuel vapor that has entered the hollow space of the storage part toward the discharge structure.

10. The fuel tank lid according to claim 9 , wherein
the inlet port is positioned vertically higher than the discharge structure.

11. The fuel tank lid according to claim 9 , further comprising:
a breathable filter that allows permeation of gasses including the fuel vapor but not of liquids, wherein
the inlet port is covered with the breathable filter.

12. The fuel tank lid according to claim 9 mounted on a vehicle, wherein
the discharge structure is disposed downwind of an air flow created during driving of the vehicle, while the inlet port is disposed upwind.

13. A fuel pump module comprising:
the fuel tank lid according to claim 1 ;
a fuel tank having an opening closed by the fuel tank lid;
a drive circuit mounted on the fuel tank lid; and
a pump provided in the fuel tank and driven by the drive circuit.

14. The fuel pump module according to claim 13 , wherein
the opening in the fuel tank is located vertically higher than walls forming the fuel tank.

Assignees

• Denso Corp

Inventors

• Kakehi Tatsuya
• Nagase Noboru
• Nagata Kiyoshi
• Konno Akihiro

Classifications

• F02M37/103 Primary

  Mounting pumps on fuel tanks · CPC title

• F02M2037/082

  Details of the entry of the current supply lines into the pump housing, e.g. wire connectors, grommets, plugs or sockets · CPC title

• F02D33/003

  Controlling the feeding of liquid fuel from storage containers to carburettors or fuel-injection apparatus (control of electrical fuel pumps F02D41/3082, controlling fuel flow to a common rail F02D41/3845); Failure or leakage prevention; Diagnosis or detection of failure; Arrangement of sensors in the fuel system; Electric wiring; Electrostatic discharge · CPC title

• B60K2015/03236

  characterised by special filters, the mounting thereof · CPC title

• F02M37/08

  electrically driven · CPC title