Particle sorting machine

Patent metadata

Field	Value
Publication number	US-9821343-B2
Application number	US-201314387428-A
Country	US
Kind code	B2
Filing date	Feb 7, 2013
Priority date	Mar 28, 2012
Publication date	Nov 21, 2017
Grant date	Nov 21, 2017

Abstract

An airflow separator of the present invention includes: a first column into which gas is introduced from a lower portion and inside which a sample is made to flow; a heavy particle recovery device provided at the lower portion of the first column; and a control device configured to control a wind speed by an amount of gas to be introduced into the first column. The first column has a weak rotational airflow generation mechanism to smooth wind speed distribution in a cross-section of a tube of the first column by making it substantially W-shaped from a portion of a wall of the tube to the center of the tube to another portion of the wall of the tube. The heavy particle recovery device recovers from the sample, heavy particles falling down. The airflow separator recovers emission gas, intermediate and light particles from an upper portion of the first column.

First claim

The invention claimed is:

1. An airflow separator, comprising:
a first column into which a gas is introduced from a lower portion thereof and inside which a sample is made to flow;
a heavy particle recovery device provided at the lower portion of the first column; and
a control device configured to control a wind speed by an amount of the gas to be introduced into the first column,
wherein the first column is provided with a weak rotational flow generation mechanism, to smooth a wind speed distribution in a cross-section of a tube of the first column by making it substantially W-shaped from a portion of a wall of the tube, to a center of the tube, and to another portion of the wall of the tube,
wherein the weak rotational flow generation mechanism provided for the first column is a spiral structure provided on a circumferential surface of an internal wall of the tube of the first column, or a low-speed rotation impeller provided at the lower portion of the first column,
whereby the weak rotational flow generation mechanism generates a weak rotational ascending airflow which ascends vertically by 10 or more times as great as the diameter of the column while making one rotation (circling) in the column,
wherein the heavy particle recovery device recovers from the sample, heavy particles that fall down, and
wherein an emission gas, intermediate particles, and light particles are recovered from an upper portion of the first column.

2. The airflow separator according to claim 1 , comprising
a first column cross-sectional area changing mechanism configured to change a cross-sectional area of the first column by moving a portion of a surface of the wall of the first column,
wherein the control device controls the first column cross-sectional area changing mechanism.

3. An airflow separator comprising:
a first column into which a gas is introduced from a lower portion thereof and inside which a sample is made to flow;
a heavy particle recovery device provided at the lower portion of the first column; and
a control device configured to control a wind speed by an amount of the gas to be introduced into the first column,
wherein the first column is provided with a weak rotational flow generation mechanism, to smooth a wind speed distribution in a cross-section of a tube of the first column by making it substantially W-shaped from a portion of a wall of the tube, to a center of the tube, and to another portion of the wall of the tube,
wherein the heavy particle recovery device recovers from the sample, heavy particles that fall down, and
wherein an emission gas, intermediate particles, and light particles are recovered from an upper portion of the first column,
wherein the airflow separator further comprises a second column,
wherein the second column is connected to the upper portion of the first column via a joint,
wherein all of the emission gas, the intermediate particles, and the light particles from the upper portion of the first column are sucked into the second column via the joint,
wherein the second column is provided with a weak rotational flow generation mechanism, to smooth a wind speed distribution in a cross-section of a tube of the second column by making it substantially W-shaped from a portion of a wall of the tube, to a center of the tube, and to another portion of the wall of the tube,
wherein the weak rotational flow generation mechanism provided for the second column is a spiral structure provided on a circumferential surface of an internal wall of the tube of the second column, or a low-speed rotation impeller provided at the lower portion of the second column,
whereby the weak rotational flow generation mechanism generates a weak rotational ascending airflow which ascends vertically by 10 or more times as great as the diameter of the column while making one rotation (circling) in the column,
wherein an intermediate particle recovery device provided at a lower portion of the second column recovers the intermediate particles that fall down, and
wherein a light particle recovery device provided at an upper portion of the second column recovers the emission gas and the light particles from the upper portion of the second column, and discharges the emission gas.

4. The airflow separator according to claim 3 , comprising:
a second column cross-sectional area changing mechanism configured to change a cross-sectional area of the second column by moving a portion of a surface of the wall of the second column,
wherein the control device controls the second column cross-sectional area changing mechanism.

5. The airflow separator according to claim 3 ,
wherein with the joint connected to an opening formed in a circumferential wall of the tube of the second column in order to let the emission gas, the intermediate particles, and the light particles from the upper portion of the first column irrupt obliquely upward into the second column along a direction of an extension of the joint, and with the joint provided with an orifice to make a wind speed in the joint higher than a wind speed in the first column and convey the emission gas, the intermediate particles, and the light particles from the upper portion of the first column deeply into the second column, recovery of particles that fall down due to loss of speed immediately after irruption into the second column from the joint is prevented.

6. The airflow separator according to claim 3 , comprising:
retractable anemometers in the first column and the second column, respectively,
wherein the retractable anemometers monitor the wind speed distribution in the cross-section of the tube of the columns, respectively.

7. The airflow separator according to claim 3 ,
wherein the control device comprises a unit configured to store a separation database previously acquired, and is capable of making control operations by setting airflow separation conditions of the first column and the second column based on the separation database.

8. The airflow separator according to claim 3 ,
wherein the sample is primarily concentrated products obtained by recovering particles that are in a same dimension range as that of tantalum capacitors, from elements stripped and recovered from used printed circuit boards, and,
wherein the airflow separator recovers from the sample, particles that are in a same specific gravity range as that of the tantalum capacitors as the intermediate particles.

Assignees

• Aist

Inventors

• Oki Tatsuya
• Noguchi Tomohiro

Classifications

• B07B4/00

  Separating solids from solids by subjecting their mixture to gas currents (using tables or jigs B03B4/00) · CPC title

• B04C2009/007

  with internal rotors, e.g. impeller, ventilator, fan, blower, pump · CPC title

• B07B4/02 Primary

  while the mixtures fall · CPC title

• B07B7/00

  Selective separation of solid materials carried by, or dispersed in, gas currents (sieves or filters for separating dispersed particles from gases or vapours B01D) · CPC title

• B07B7/01

  using gravity · CPC title