Separating device and separating method of material of absorbent article

Patent metadata

Field	Value
Publication number	US-9814628-B2
Application number	US-201314440076-A
Country	US
Kind code	B2
Filing date	Oct 24, 2013
Priority date	Nov 2, 2012
Publication date	Nov 14, 2017
Grant date	Nov 14, 2017

Abstract

A separating device separates liquid absorbent fibers from a material including the liquid absorbent fibers of an absorbent article and impurities. The separating device includes: a case; an insertion port for inserting the material into the case on an airflow; a rotation member in the case for agitating and opening the material; and a discharge port for discharging the liquid absorbent fibers from inside the case on an airflow. The rotation member has a revolving axis with an axial direction along a predetermined direction from the insertion port to the discharge port, and a shaft member rotating around a rotating axis that has been set with an axial direction along the predetermined direction, while revolving around the revolving axis. The shaft member has protruding sections protruding outward and intersecting with an axial direction of the shaft member.

First claim

The invention claimed is:

1. A separating device configured to separate liquid absorbent fibers for an absorbent article from a material including the liquid absorbent fibers and impurities, the separating device comprising:
a case;
an insertion port configured to insert the material into the case on an insert airflow;
a rotation member housed in the case and configured to agitate and open the material; and
a discharge port configured to discharge, the liquid absorbent fibers of the material that has been opened with the rotation member, from inside the case, on a discharge airflow,
wherein
the rotation member is configured to revolve, in a revolving direction, around a revolving axis extending along a predetermined direction from the insertion port to the discharge port,
the rotation member has a plurality of shaft members arranged in the revolving direction of the rotation member,
each of the plurality of shaft members is configured to rotate, in a rotating direction, around a rotating axis extending along the predetermined direction and to rotate along a circular path centered at the revolving axis, while the rotation member is revolving around the revolving axis in the revolving direction, and
each of the plurality of shaft members has a protruding section group including a plurality of protruding sections arranged in the rotating direction and protruding outward in a direction that intersects with the rotating axis of the shaft member.

2. The separating device according to claim 1 , wherein
in respect to the protruding section groups adjacent to each other along the rotating axis of each of the plurality of shaft members, arrangement positions of the protruding sections with respect to each other are shifted in the rotating direction.

3. The separating device according to claim 1 , wherein
in respect to the shaft members adjacent to each other in the revolving direction of the rotation member, arrangement positions of the protruding section groups with respect to each other are shifted along the rotating axis of each of the adjacent shaft members.

4. The separating device according to claim 1 , wherein
the revolving direction of the rotation member and the rotating direction of the plurality of shaft members are the same.

5. The separating device according to claim 1 , wherein
the protruding sections are stick-shaped members,
each of the stick-shaped members is elongated in the direction that intersects with the rotating axis of the corresponding shaft member, and
each of the stick-shaped members is arranged on a peripheral surface of the corresponding shaft member.

6. The separating device according to claim 1 , wherein
the case has
a partition member having a plurality of through holes, and
a first space and a second space separated from the first space by the partition member,

the insertion port and the discharge port are in communication with the first space,
the rotation member is housed inside the first space,
the through holes of the partition member are configured to restrict the liquid absorbent fibers from passing through and allow granular superabsorbent polymers of the material to pass through, and
the case includes a further discharge port in the second space, said further discharge port is configured to allow the superabsorbent polymers that have passed through the through holes and that have entered into the second space to be discharged to outside of the case.

7. The separating device according to claim 6 , wherein
the second space is adjacent to and below the first space,
the insertion port and the discharge port are provided in a ceiling section of the case,
the separating device further comprises a regulating member suspended from the ceiling section of the case, and
in a predetermined position between the insertion port and the discharge port in the first space, the regulating member is configured to regulate movement of the material from the insertion port to the discharge port.

8. The separating device according to claim 6 , further comprising a suction port in the second space, wherein
said suction port is configured to suction air from inside the second space, and
the liquid absorbent fibers that have passed the through holes of the partition member and float inside the second space are sucked by the suction port.

9. The separating device according to claim 6 , wherein
the through holes of the partition member include
first through holes opposing the insertion port and being circular holes,
second through holes opposing the discharge port and having a larger opening area than the circular holes, and said second through holes having a longitudinal direction and a transverse direction, and

the longitudinal direction of the second through holes intersects the revolving direction of the rotation member.

10. A method of separating liquid absorbent fibers for an absorbent article from a material having the liquid absorbent fibers and impurities, the method comprising:
inserting the material into a case from an insertion port on an insert airflow;
agitating and opening the material with a rotation member housed inside the case; and
discharging the liquid absorbent fibers of the material that has been opened with the rotation member, from inside the case via a discharge port on a discharge airflow,
wherein
the rotation member revolves, in a revolving direction, around a revolving axis extending along a predetermined direction from the insertion port to the discharge port,
the rotation member has a plurality of shaft members arranged in the revolving direction of the rotation member,
each of the plurality of shaft members rotates, in a rotating direction, around a rotating axis extending the predetermined direction and rotates along a circular path centered at the revolving axis, while the rotation member is revolving around the revolving axis in the revolving direction,
each of the plurality of shaft members has a protruding section group including a plurality of protruding sections arranged in the rotating direction and protruding outward in a direction that intersects with the rotating axis of the shaft member.

Assignees

• Unicharm Corp

Inventors

• Hayashi Tomoki
• Oyama Hidetaka
• Kagawa Masashi

Classifications

• B07B1/00

  Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like {(ash-sifters for domestic stoves or ranges F24B15/007)} · CPC title

• B07B1/20

  Stationary drums with moving interior agitators · CPC title

• B29L2031/4878

  Diapers, napkins · CPC title

• Y02W30/622

  Cross-Sectional Technologies · mapped topic

• B07B13/07

  Apparatus in which aggregates or articles are moved along or past openings which increase in size in the direction of movement · CPC title