Apparatus and methods for a vehicle shock absorber

Patent metadata

Field	Value
Publication number	US-9816578-B2
Application number	US-201614993861-A
Country	US
Kind code	B2
Filing date	Jan 12, 2016
Priority date	Jun 5, 2009
Publication date	Nov 14, 2017
Grant date	Nov 14, 2017

Abstract

A method and apparatus for a vehicle shock absorber comprising a main damper cylinder, a first reservoir and a second reservoir. One embodiment includes a first operational mode where both reservoirs are in fluid communication with the cylinder. In a second operational mode, only one reservoir communicates with the cylinder during fluid evacuation from the cylinder. In each mode, rebound from either or both reservoirs may travel through a single, user-adjustable metering device.

First claim

The invention claimed is:

1. A shock absorber comprising:
a main damper cylinder having a variable volume portion with fluid therein;
a first reservoir and a second reservoir;
a first fluid flow path extending from the variable volume portion to a first valve;
a second fluid flow path extending from the first valve to the first reservoir;
a third fluid flow path extending from the first valve to the second reservoir;
a fourth fluid flow path extending between the first reservoir and the second reservoir independent of the first, second and third fluid flow paths, the fourth fluid flow path having a fourth fluid flow path valve positioned therein to selectively open and close the fourth fluid flow path, wherein the shock absorber is operable in a first operational mode wherein fluid travels only from the variable volume portion of the main damper cylinder to the first reservoir utilizing the first fluid flow path and the second fluid path and, fluid travels from the first reservoir to the second reservoir utilizing only the fourth fluid flow path, said shock absorber further operable in a second operational mode wherein fluid travels from the variable volume portion of the main damper cylinder to the second reservoir utilizing the first fluid flow path and the third fluid flow path; and
user-accessible controls coupled to said shock absorber, said user-accessible controls for selecting between said first operational mode and said second operational mode.

2. The shock absorber of claim 1 , wherein said shock absorber is further operable in a third operational mode wherein said fluid is prevented from travelling from said variable volume portion of said main damper cylinder to said first reservoir and said fluid is also prevented from travelling from said variable volume portion of said main damper cylinder to said second reservoir.

3. The shock absorber of claim 2 , wherein said user-accessible controls coupled to said shock absorber enable selection between said first operational mode, said second operational mode, and said third operational mode.

4. The shock absorber of claim 2 , wherein said first operational mode is a full-travel mode, said second operational mode is a half-travel mode, and said third operational mode is a lock-out mode.

5. The shock absorber of claim 1 wherein said user-accessible controls are mounted adjacent components of said shock absorber.

6. The shock absorber of claim 1 wherein said user-accessible controls are mounted remotely from said shock absorber.

7. The shock absorber of claim 1 wherein said user-accessible controls are mounted remotely from said shock absorber and wherein said user-accessible controls are coupled to said shock absorber via signal communication means selected from the list consisting of: cable, wire, or wireless communication with servo motors.

8. The shock absorber of claim 4 wherein said user-accessible controls include a knob adjustable between three positions corresponding to said full-travel mode, said half-travel mode and said lock out mode respectively.

9. The shock absorber of claim 1 wherein said first reservoir further comprises:
a fluid chamber;
a gas chamber; and
a floating piston separating said fluid chamber and said gas chamber.

10. The shock absorber of claim 1 wherein said second reservoir further comprises:
a fluid chamber;
a gas chamber; and
a floating piston separating said fluid chamber and said gas chamber.

11. The shock absorber of claim 1 , said first reservoir further comprising:
a first reservoir fluid chamber;
a first reservoir gas chamber; and
a first reservoir floating piston separating said first reservoir fluid chamber and said first reservoir gas chamber; and
said second reservoir further comprising:
a second reservoir fluid chamber;
a second reservoir gas chamber; and
a second reservoir floating piston separating said second reservoir fluid chamber and said second reservoir gas chamber.

12. The shock absorber of claim 11 , further comprising a fill valve fluidically coupled to said first reservoir gas chamber and said second reservoir gas chamber.

13. The shock absorber of claim 11 , wherein pressure in said first reservoir gas chamber and said second reservoir gas chamber is user-adjustable.

14. The shock absorber of claim 12 , wherein said fill valve is structured to permit pressure in said first reservoir gas chamber to be adjusted simultaneously or concurrently with adjusting of pressure in said second reservoir gas chamber.

15. The shock absorber of claim 1 further comprising:
a separate rebound fluid path associated with said first operational mode and said second operational mode; and
a rebound valve disposed along said rebound fluid path, wherein at least a portion of said rebound path is meterable by said rebound valve.

16. The shock absorber of claim 2 further comprising:
a separate rebound fluid path associated with said first operational mode, said second operational mode and said third operational mode; and
a rebound valve disposed along said rebound fluid path, wherein at least a portion of said rebound path is meterable by said rebound valve.

17. The shock absorber of claim 1 , wherein said shock absorber is a pull shock.

18. The shock absorber of claim 1 , wherein said shock absorber is a push shock.

Assignees

• Fox Factory Inc

Inventors

• Galasso Mario
• Wootten Dennis K
• Anderson Bryan Wesley

Classifications

• B60G2300/12

  Cycles; Motorcycles · CPC title

• F16F9/065 Primary

  Expansion chamber provided on the upper or lower end of a damper, separately there from or laterally on the damper · CPC title

• F16F9/06

  using both gas and liquid {(F16F9/486 take precedence; self-pumping fluid springs B60G17/044)} · CPC title

• B60G2500/2064

  by varying the number of accumulators connected in parallel to the hydraulic cylinder · CPC title

• B60G17/0432

  by varying the number of accumulators connected to the hydraulic cylinder (B60G17/0424 takes precedence) · CPC title