Method for processing a part with an energy beam

Patent metadata

Field	Value
Publication number	US-9815139-B2
Application number	US-201414161096-A
Country	US
Kind code	B2
Filing date	Jan 22, 2014
Priority date	Jan 22, 2014
Publication date	Nov 14, 2017
Grant date	Nov 14, 2017

Abstract

A method for processing a part ( 10 ) with an energy beam A mask ( 70, 80 ) is arranged between a source of the energy beam and the part. The mask is configured with a beam-transmissive portion ( 71 ) in correspondence with mutually opposed portions ( 12, 14 ) of the part. Simultaneously heating the mutually opposed portions of the part is performed with energy beamlets passing through the beam-transmissive portions of the mask This simultaneous heating is configured to keep a thermally-induced distortion of the part within a predefined tolerance. Scanning of the mask with the energy beam may be performed without precisely tracking the mutually opposed portions of the part, thereby avoiding a need for complicated numerical programming for tracking a relatively complex geometry defined by the mutually opposed portions of the part.

First claim

The invention claimed is:

1. A method for processing a part with an energy beam, the method comprising:
arranging a mask between a source of the energy beam and the part;
configuring the mask with a beam-transmissive portion in correspondence with mutually opposed portions of the part;
simultaneously heating the mutually opposed portions of the part with energy beamlets passing through the beam-transmissive portion of the mask, wherein the simultaneous heating is configured to keep a thermally-induced distortion of the part within a predefined tolerance; and
forming the energy beamlets passing through the beam-transmissive portion of the mask from at least one point energy beam rastered along a width dimension of the mask, and having a predefined variable width.

2. The method of claim 1 , wherein the predefined variable width of the rastered energy beam is chosen to overshoot by a predefined margin a varying width of a profile defined by the beam-transmissive portion in correspondence with the mutually opposed portions of the part.

3. The method of claim 1 , wherein the mask comprises a plurality of masking elements arranged side-by-side on at least one common plane, wherein the configuring of the mask comprises adjusting respective positions of at least some of the plurality of masking elements to define the beam-transmissive portion to be in correspondence with the mutually opposed portions of the part.

4. A method for processing a part with an energy beam, the method comprising:
arranging a mask between a source of the energy beam and the part;
configuring the mask with a beam-transmissive portion in correspondence with mutually opposed portions of the part; and
scanning the mask with the energy beam so that energy beamlets pass through the beam-transmissive portion of the mask for simultaneously heating the mutually opposed portions of the part, wherein the simultaneous heating is configured to keep a thermally-induced distortion of the part within a predefined tolerance, wherein the scanning is performed without precisely tracking the mutually opposed portions of the part.

5. The method of claim 4 , wherein the scanning is arranged to scan the mask with an area energy beam having a fixed width to form the energy beamlets that pass through the beam-transmissive portion of the mask.

6. The method of claim 5 , wherein the fixed width of the area beam is chosen to encompass at least a maximum width of a profile defined by the beam-transmissive portion in correspondence with the mutually opposed portions of the part.

7. The method of claim 4 , wherein the scanning is configured to scan the mask with at least one point energy beam rastered along a width dimension of the mask, the rastered energy beam having a predefined variable width to form the energy beamlets that pass through the beam-transmissive portions of the mask.

8. The method of claim 4 , wherein the predefined variable width of the beam is chosen to overshoot by a predefined margin a varying width of a profile defined by the beam-transmissive portion in correspondence with the mutually opposed portions of the part.

9. The method of claim 4 , wherein the mask comprises a plurality of masking elements arranged side-by-side on at least one common plane, wherein the configuring of the mask comprises adjusting respective positions of at least some of the plurality of masking elements to define the beam-transmissive portion to be in correspondence with the mutually opposed portions of the part.

Assignees

• Siemens Energy Inc

Inventors

• Bruck Gerald J
• Kamel Ahmed

Classifications

• F01D15/10 Primary

  Adaptations for driving, or combinations with, electric generators · CPC title

• B23K26/0661 Primary

  disposed on the workpiece · CPC title

• B22F10/366

  Scanning parameters, e.g. hatch distance or scanning strategy · CPC title

• B22F10/25

  Direct deposition of metal particles, e.g. direct metal deposition [DMD] or laser engineered net shaping [LENS] · CPC title

• B22F10/28

  Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM] · CPC title