LED lamp

Patent metadata

Field	Value
Publication number	US-9810379-B2
Application number	US-201615229218-A
Country	US
Kind code	B2
Filing date	Aug 5, 2016
Priority date	Apr 13, 2012
Publication date	Nov 7, 2017
Grant date	Nov 7, 2017

Abstract

A lamp has an optically transmissive enclosure and a base. A tower extends from the base into the enclosure and supports an LED assembly in the enclosure. The LED assembly comprises a plurality of LEDs operable to emit light when energized through an electrical path from the base. The tower and the LED assembly are arranged such that the plurality of LEDs are disposed about the periphery of the tower in a band and face outwardly toward the enclosure to create a source of the light that appears as a glowing filament. The tower forms part of a heat sink that transmits heat from the LED assembly to the ambient environment. The LED assembly has a three-dimensional shape. An electrical interconnect connects a conductor to the heat sink where the conductor is in the electrical path between the LED assembly and the base.

First claim

The invention claimed is:

1. A lamp comprising:
an optically transmissive enclosure;
a base;
an LED assembly disposed in the optically transmissive enclosure operable to emit light when energized through an electrical path;
a heat sink thermally coupled to the LED assembly for transmitting heat from the LED assembly to the ambient environment;
an electrical interconnect for mechanically connecting a conductor to the heat sink where the conductor is in the electrical path between the LED assembly and the base.

2. The lamp of claim 1 wherein the electrical conductor connects the LED assembly to lamp electronics in the base.

3. The lamp of claim 2 wherein the electrical conductor comprises a first contact that is electrically coupled with the LED assembly and a second contact that is electrically coupled with the lamp electronics.

4. The lamp of claim 3 comprising a first contact coupling between the first contact and the LED assembly and a second contact coupling between the second contact and the lamp electronics.

5. The lamp of claim 1 wherein the electrical interconnect comprises a body that retains the conductor and a second conductor where the conductor connects to one of an anode side or a cathode side of the LED assembly and the second conductor connects to the other one of the anode side or the cathode side of the LED assembly.

6. The lamp of claim 5 wherein the conductor forms a first LED-side contact and a first lamp electronics-side contact and the second conductor forms a second LED-side contact and a second lamp electronics-side contact.

7. The lamp of claim 5 wherein the conductor and the second conductor extend through the body.

8. The lamp of claim 1 wherein the electrical interconnect is inserted into the heat sink to create an electrical connection to the LED assembly.

9. The lamp of claim 5 wherein the electrical interconnect comprises an alignment mechanism that is configured to position the conductor and the second conductor relative to corresponding electrical contacts of the LED assembly and the lamp electronics.

10. The lamp of claim 9 wherein the alignment mechanism comprises a slot on one of the electrical interconnect and the heat sink that engages a mating slot on the other one of the electrical interconnect and the heat sink.

11. The lamp of claim 1 wherein the electrical interconnect is secured to the heat sink by a snap fit connector.

12. The lamp of claim 11 wherein the snap-fit connector comprises a deformable resilient finger on one of the electrical interconnect and the heat sink that engages an engagement member on the other one of the electrical interconnect and the heat sink.

13. The lamp of claim 12 wherein one of the deformable resilient finger and the engagement member comprises a camming surface and a lock member.

14. The lamp of claim 13 wherein the first contact coupling comprises a first resilient member that deforms to bias into engagement with a first contact on the LED assembly and the second contact coupling comprises a second resilient member that deforms to bias into engagement with a first contact on the lamp electronics.

15. The lamp of claim 1 wherein a snap-fit connector connects the base to the heat sink.

16. A lamp comprising:
an optically transmissive enclosure;
a base;
an LED assembly disposed in the optically transmissive enclosure operable to emit light when energized through an electrical path;
a heat sink thermally coupled to the LED assembly for transmitting heat from the LED assembly to the ambient environment;
a clamping structure for clamping the LED assembly to the heat sink.

17. The lamp of claim 16 wherein the clamping structure comprises a pair of extensions on the LED assembly that engage mating receptacles formed on the heat sink.

18. The lamp of claim 17 wherein the LED assembly comprises a submount on which a plurality of LEDs are mounted on an LED mounting area and the extensions comprise portions of the submount that extend away from the LED mounting area.

19. The lamp of claim 17 wherein the extensions are formed with camming surfaces that engage the receptacles to clamp the LED assembly on the heat sink.

20. The lamp of claim 19 wherein the LED assembly has a three-dimensional shape having a first end and a second end.

21. The lamp of claim 20 wherein the engagement of the camming surfaces with the receptacles moves the first end of the LED assembly toward the second end of the LED assembly.

22. The lamp of claim 21 wherein as the first end and the second end of the LED assembly are moved toward one another, the inner circumference of the LED assembly is reduced such that the LED assembly exerts a clamping force on the heat sink as the LED assembly is inserted on the heat sink.

23. The lamp of claim 22 wherein the clamping force holds the LED assembly on the heat sink and ensures a tight surface-to-surface engagement between the LED assembly and the heat sink such that heat generated by the LED assembly is transferred to the heat sink.

24. The lamp of claim 16 wherein the clamping structure comprises a camming structure for moving a first end of the LED assembly towards a second end of the LED assembly.

25. The lamp of claim 16 wherein the heat sink comprises a heat conducting tower that is dimensioned and configured to make thermal contact with the LED assembly.

26. The lamp of claim 25 wherein the tower extends along the longitudinal axis of the lamp and extends into the center of the enclosure.

27. The lamp of claim 25 wherein the tower comprises an outer surface that is in surface to surface contact with an internal surface of the LED assembly.

28. The lamp of claim 25 wherein the tower is thermally coupled to a heat dissipating portion that dissipates heat from the lamp to the ambient environment.

29. The lamp of claim 28 wherein the heat dissipating portion extends from the interior of the enclosure to the exterior of the lamp.

30. The lamp of claim 29 wherein a plurality of heat dissipating members are formed on the heat dissipating portion to facilitate heat transfer to the ambient environment.

Assignees

• Cree Inc

Inventors

• Hussell Christopher P
• Edmond John Adam
• Negley Gerald H
• Progl Curt
• Edmond Mark
• Athalye Praneet
• Swoboda Charles M
• Van De Ven Antony Paul
• Pickard Paul Kenneth
• Reier Bart P
• Lay James Michael
• Lopez Peter E

Classifications

• F21V23/06 Primary

  the elements being coupling devices {, e.g. connectors} · CPC title

• F21Y2115/10

  Light-emitting diodes [LED] · CPC title

• Y10T29/49826

  Assembling or joining · CPC title

• F21V19/003

  Fastening of light source holders, e.g. of circuit boards or substrates holding light sources · CPC title

• H05K1/05

  Insulated {conductive substrates, e.g. insulated} metal substrate · CPC title