Composition for packaging electronic device, packaging method, and OLED display apparatus

Patent metadata

Field	Value
Publication number	US-9789466-B2
Application number	US-201414762050-A
Country	US
Kind code	B2
Filing date	Oct 17, 2014
Priority date	Jul 14, 2014
Publication date	Oct 17, 2017
Grant date	Oct 17, 2017

Abstract

A composition for packaging an electronic device comprises a matrix and an adsorption material having a water vapor adsorption capability, and the adsorption material includes attapulgite and/or zeolite. By adding attapulgite and/or zeolite which have an adsorption effect to modify the formulation of the frit, the compositions for packaging an electronic device can effectively reduce the influence of water vapor on the electronic device, thereby effectively extending the lifetime of the packaged electronic device.

First claim

What is claimed is:

1. A composition for packaging an electronic device, comprising an inorganic matrix and an adsorption material having a water vapor adsorption capability, wherein, the adsorption material comprises attapulgite and/or zeolite.

2. The composition for packaging the electronic device according to claim 1 , wherein, the attapulgite has a molecular formula of
(MgCaFe) 5 Si 8 O 20 (OH) 2 (OH 2 ) 4 .4H 2 O.

3. The composition for packaging the electronic device according to claim 1 , wherein, the zeolite has a general molecular formula of
A[(AlO 2 ) x (SiO 2 )y]. n H 2 O,
wherein, A is K + , Ca + , Na + or Ba + ; y/x is a value of 1-5; n is a number of water molecules and is a positive integer not larger than 4.

4. The composition for packaging the electronic device according to claim 1 , wherein, a molar percent content of the attapulgite is 5 to 15%, and/or that of the zeolite is 4 to 10%.

5. The composition for packaging the electronic device according to claim 1 , wherein, a total molar percent content of the attapulgite and the zeolite is 11-20%.

6. The composition for packaging the electronic device according to claim 1 , wherein, the inorganic matrix comprises at least one of V 2 O 5 , P 2 O 5 , TeO 2 and any combination thereof.

7. The composition for packaging the electronic device according to claim 6 , wherein, a molar percent content of V 2 O 5 is 45-52%, a molar percent content of P 2 O 5 is 20-32%, and a molar percent content of TeO 2 is 5-9%.

8. The composition for packaging the electronic device according to claim 6 , wherein, the inorganic matrix further comprises at least one selected from a group consisting of Al 2 O 3 , SnO, SnO 2 , SiO 2 , WO 3 , ZrO, TiO, CuO, MoO 3 , and ceramic material.

9. The composition for packaging the electronic device according to claim 8 , wherein, a total molar percent content of the at least one selected from a group consisting of Al 2 O 3 , SnO, SnO 2 , SiO 2 , WO 3 , ZrO, TiO, CuO, MoO 3 , and ceramic material is 2-4%.

10. An OLED display apparatus, comprising a packaging substrate and a base substrate, wherein, the base substrate is provided with an OLED display device thereon, the packaging substrate and the base substrate are bonded and sealed by the composition for packaging the electronic device according to claim 1 .

11. A method for packaging an electronic device, comprising packaging the electronic device with a composition for packaging the electronic device comprising an inorganic matrix and an adsorption material having a water vapor adsorption capability, wherein, the adsorption material comprises attapulgite and/or zeolite.

12. The method for packaging the electronic device according to claim 11 , comprising the following steps:
S1): formulating attapulgite and/or zeolite, the inorganic matrix and a solvent to form a viscous paste, the solvent being organic matter, the inorganic matrix and attapulgite and/or zeolite being inorganic matter;
S2): coating the paste on an edge region of a packaging substrate to generate a packaging pattern;
S3): drying the packaging substrate from S2) to remove the organic matter from the paste to obtain the remaining inorganic matter;
S4): assembling the packaging substrate from S3) with the base substrate provided with the electronic device; and
S5): sintering the inorganic matter to form a packaging film which bonds and seals the packaging substrate and the base substrate.

13. The method for packaging the electronic device according to claim 12 , wherein, in S1), the attapulgite and/or zeolite have the following particle size: D 10 : 0.8±0.2 μm; D 50 : 1.6±0.5 μm; D 90 : 3.3±1 μm or D max : 8.0±1 μm.

14. The method for packaging the electronic device according to claim 12 , wherein, the inorganic matrix comprises at least one of V 2 O 5 , P 2 O 5 , TeO 2 and any combination thereof.

15. The method for packaging the electronic device according to claim 12 , wherein, the solvent comprises ethyl cellulose, methyl cellulose, nitrocellulose, hydroxymethyl cellulose, acrylate, methacrylate or epoxy resin.

16. The method for packaging the electronic device according to claim 12 , wherein, the paste has a viscosity of 20-160 Pa·s.

17. The method for packaging the electronic device according to claim 12 , wherein, in S3), the packaging substrate is dried at a temperature in a range of 400 to 500° C. for 20-40 min.

18. The method for packaging the electronic device according to claim 12 , wherein, in S5), the inorganic matter is molten by laser heating, and then cooled and cured to finish the sintering.

19. The method for packaging the electronic device according to claim 18 , wherein, the laser has a power of 5 to 40 W and a speed of 5 to 30 mm/s.

20. The method for packaging the electronic device according to claim 12 , wherein, the packaging film formed by the inorganic matter has a thickness of 4 to 10 μm.

Assignees

• Boe Technology Group Co Ltd

Inventors

• Hong Rui
• Wang Dan
• Fujino Seiji

Classifications

• H01L51/5259

  Electricity · mapped topic

• B01J20/06

  comprising oxides or hydroxides of metals not provided for in group B01J20/04 · CPC title

• H01L51/5246

  Electricity · mapped topic

• B01J20/165 Primary

  Natural alumino-silicates, e.g. zeolites · CPC title

• H01L51/56

  Electricity · mapped topic