Vision system for robotic attacher
US-2016353701-A1 · Dec 8, 2016 · US
US9788522B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-9788522-B2 |
| Application number | US-201414758580-A |
| Country | US |
| Kind code | B2 |
| Filing date | Jan 2, 2014 |
| Priority date | Jan 7, 2013 |
| Publication date | Oct 17, 2017 |
| Grant date | Oct 17, 2017 |
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A method is provided for a milking system including a moving device, milking stalls each provided with teat cups, an automatic teat cup attachment system, and an automatic teat cup returning system configured to return the teat cups to default storage positions subsequent to the milking. Current positions of the teat cups are, for each of the milking stalls, sensed after the teat cup returning system withdraws the teat cups, but before the automatic teat cup attachment system fetches the teat cups. The sensed positions of the teat cups are, for each of the milking stalls, compared with the default storage positions to determine whether the sensed current positions of the teat cups deviate from the default storage positions by at least a specified distance, and an action is performed when the sensed positions deviate from the default storage positions by at least the specified distance.
Opening claim text (preview).
The invention claimed is: 1. A method for a milking system ( 11 ) including a moving device ( 13 ), a plurality of milking stalls ( 13 a ) arranged on the moving device, an automatic teat cup attachment system ( 19 ) for each of the milking stalls, and an automatic teat cup returning system ( 25 ) for each of the milking stalls, each milking stall being provided with teat cups ( 15 ) and configured to house a milking animal ( 17 ) during milking thereof, the automatic teat cup attachment system fetching the teat cups of the milking stall at default storage positions and attaching the teat cups to teats of the milking animal present in the milking stall prior to the milking thereof, the automatic teat cup returning system withdrawing the teat cups of the milking stall to return the teat cups to the default storage positions subsequent to the milking of the milking animal present in the milking stall, the method comprising: for each of the milking stalls, sensing current positions of the teat cups in the milking stall after the teat cup returning system withdraws the teat cups of the milking stall after the milking of the milking animal present in the milking stall, and before the automatic teat cup attachment system fetches the teat cups of the milking stall in connection with milking of a following milking animal; for each of the milking stalls, comparing the sensed positions of the teat cups with the default storage positions of the teat cups to determine whether the sensed current positions of the teat cups deviate from the default storage positions of the teat cups by at least a specified distance; and for each of the milking stalls, performing a first action with respect to the milking system when the sensed current positions of the teat cups deviate from the default storage positions of the teat cups by at least the specified distance, the first action being performed before the automatic teat cup attachment system fetches the teat cups of the milking stall in connection with the milking of the following milking animal. 2. The method of claim 1 , wherein the current positions of the teat cups, which are sensed for each of the milking stalls, are vertical positions of the teat cups, wherein the specified distance is a distance in the vertical direction with respect to the default storage positions. 3. The method of claim 1 , further comprising sensing orientations of the teat cups for each of the milking stalls, the orientations of the teat cups being three-dimensional positions. 4. The method of claim 1 , wherein, for each of the milking stalls, said first action comprises one or more of the following: (i) automatically moving the teat cups of the milking stall to place the teat cups in the default storage positions; (ii) receiving an alarm and manually moving the teat cups of the milking stall to place the teat cups in the default storage positions; and (iii) allowing the teat cups to fall downwards by gravity, and then retracting the teat cups to move the teat cups to the default storage positions. 5. The method of claim 4 , wherein, for each of the milking stalls, the following steps are performed subsequent to performing said first action: repeatedly sensing the positions of the teat cups before the automatic teat cup attachment system fetches the teat cups of the milking stall in connection with the milking of the following milking animal; comparing the repeatedly-sensed positions of the teat cups with the default storage positions to determine whether or not the repeatedly-sensed positions of the teat cups deviate from the default storage positions of the teat cups by at least the specified distance; and performing a second action with respect to the milking system when the re-sensed positions of the teat cups deviate from the default storage positions by at least the specified distance, said second action comprising one or more of (i) causing an alarm to be output to alarm an operator, and (ii) waiting to milk the following milking animal in the milking stall. 6. The method of claim 5 , wherein, for each of the milking stalls, said second action further comprises one or more of (iii) halting the milking system, and (iv) fetching and moving the teat cups of the milking stall by the teat cup attachment system and withdrawing the teat cups of the milking stall to return the teat cups to the default storage positions by the teat cup returning system without allowing any milking to be performed between the fetching and the withdrawing. 7. The method of claim 6 , wherein, for each of the milking stalls, the positions of the teat cups are sensed by a camera ( 23 a ) of an automatic post-milking teat treatment system ( 23 ) treating, for each of the milking stalls, the teats of the milking animal present in the milking stall subsequent to the milking thereof. 8. The method of claim 5 , wherein, for each of the milking stalls, the positions of the teat cups are sensed before the following milking animal, to which the automatic teat cup attachment system is configured to attach the teat cups to the teats thereof, enters the milking stall, and said second action comprises closing the milking stall to prevent the following milking animal to enter the milking stall. 9. The method of claim 8 , wherein, for each of the milking stalls, the positions of the teat cups are sensed by a single sensor ( 23 a ) that is not mounted on the moving device. 10. The method of claim 1 , wherein, for each of the milking stalls, the positions of the teat cups are sensed before the following milking animal, to which the automatic teat cup attachment system is configured to attach the teat cups to the teats thereof, enters the milking stall. 11. The method of claim 10 , wherein, for each of the milking stalls, said first action comprises one or more of closing the milking stall and not permitting the following milking animal to enter the milking stall. 12. The method of claim 1 , wherein, for each of the milking stalls, the positions of the teat cups are sensed after the following milking animal, to which the automatic teat cup attachment system is configured to attach the teat cups to the teats thereof, enters the milking stall. 13. The method of claim 12 , wherein, for each of the milking stalls, the positions of the teat cups are sensed by a single sensor ( 21 a ) that is not mounted on the moving device. 14. The method of claim 13 , wherein, for each of the milking stalls, the positions of the teat cups are sensed by a camera ( 21 a ) of an automatic pre-milking teat treatment system ( 21 ) treating, for each of the milking stalls, the teats of the milking animal present in the milking stall prior to the milking thereof. 15. The method of claim 1 , wherein, for each of the milking stalls, the positions of the teat cups are sensed by a sensor ( 27 ) provided for each of the respective milking stalls, the sensors disposed in each of the milking stalls being disposed on the moving device. 16. The method of claim 1 , wherein the sensing step further comprises, for each of the milking stalls, sensing the default storage positions of the teat cups in addition to the sensing of the current positions of the teat cups. 17. The method of claim 16 , wherein the default storage positions and the current positions of the teat cups are sensed simultaneously. 18. The method of claim 1 , wherein, for each of the milking stalls, the default storage positions of the teat cups are stored and are retrieved for the comparing. 19. The method of claim 1 , wherein, for
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