Resin composition for printed wiring board, prepreg, metal-clad laminate, and printed wiring board

Patent metadata

Field	Value
Publication number	US-9775239-B2
Application number	US-201515128093-A
Country	US
Kind code	B2
Filing date	Apr 7, 2015
Priority date	Apr 8, 2014
Publication date	Sep 26, 2017
Grant date	Sep 26, 2017

Abstract

A resin composition for printed circuit board contains a resin component containing a thermosetting resin, and an inorganic filler. The inorganic filler contains crushed silica having a specific surface area in a range from 0.1 m 2 /g to 15 m 2 /g, inclusive, and molybdenum compound particles each having a molybdenum compound in at least a surface layer portion. A content of the crushed silica is in a range from 10 parts by mass to 150 parts by mass inclusive with respect to 100 parts by mass of the resin component.

First claim

The invention claimed is:

1. A resin composition for printed circuit board, comprising:
a resin component containing a thermosetting resin; and
an inorganic filler containing:
crushed silica having a specific surface area in a range from 0.1 m 2 /g to 15 m 2 /g, inclusive; and
molybdenum compound particles each having a molybdenum compound in at least a surface layer portion thereof,

wherein a content of the crushed silica is in a range from 10 parts by mass to 150 parts by mass, inclusive, with respect to 100 parts by mass of the resin component.

2. The resin composition for printed circuit board according to claim 1 ,
wherein the molybdenum compound is at least one selected from the group consisting of zinc molybdate, calcium molybdate, and magnesium molybdate.

3. The resin composition for printed circuit board according to claim 1 ,
wherein a content of the molybdenum compound particles is in a range from 0.1 by volume to 10% by volume, inclusive, with respect to 100% by volume of a total amount of the inorganic filler.

4. The resin composition for printed circuit board according to claim 1 ,
wherein a content of the molybdenum compound is in a range from 0.05 part by mass to 5 parts by mass, inclusive, with respect to 100 parts by mass of the resin component.

5. The resin composition for printed circuit board according to claim 1 ,
wherein the inorganic filler further contains spherical silica.

6. The resin composition for printed circuit board according to claim 1 ,
wherein a content of the inorganic filler is in a range from 15 parts by mass to 400 parts by mass, inclusive, with respect to 100 parts by mass of the resin component.

7. The resin composition for printed circuit board according to claim 1 ,
wherein the resin component contains:
a preliminary reaction product obtained by reacting polyphenylene ether with an epoxy compound having an epoxy group; and
a cyanate ester compound, and

the crushed silica has a hydrophobic-treated surface.

8. The resin composition for printed circuit board according to claim 7 ,
wherein the molybdenum compound is at least one selected from the group consisting of zinc molybdate, calcium molybdate, and magnesium molybdate.

9. The resin composition for printed circuit board according to claim 7 ,
wherein a content of the molybdenum compound particles is in a range from 0.1 part by mass to 10 parts by mass, inclusive, with respect to 100 parts by mass of the resin component.

10. The resin composition for printed circuit board according to claim 7 ,
wherein a content of the hydrophobic silica particles is in a range from 10 parts by mass to 200 parts by mass, inclusive, with respect to 100 parts by mass of the resin component.

11. A prepreg comprising:
a base material; and
the resin composition for printed circuit board according to claim 1 with which the base material is impregnated and which is semi-hardened.

12. A metal-clad laminate comprising:
an insulating layer which is a hardened substance of the prepreg according to claim 11 ; and
a metal foil laminated on the insulating layer.

13. A printed circuit board comprising:
an insulating layer which is a hardened substance of the prepreg according to claim 11 ; and
a conductor pattern formed on the insulating layer.

Assignees

• Panasonic Ip Man Co Ltd

Inventors

• Arisawa Tatsuya
• Nakamura Yoshihiko
• Abe Tomoyuki
• Komori Kiyotaka
• Hasimoto Syouji
• Nishino Mitsuyoshi

Classifications

• C08J2371/12

  Polyphenylene oxides · CPC title

• H05K2201/0209

  Inorganic, non-metallic particles · CPC title

• H05K3/0067

  onto an inorganic, non-metallic substrate · CPC title

• C08K2201/006

  Additives being defined by their surface area · CPC title

• H05K1/0373 Primary

  containing additives, e.g. fillers (H05K1/036 takes precedence) · CPC title