Asymmetric piston

Patent metadata

Field	Value
Publication number	US-9759156-B2
Application number	US-201514638339-A
Country	US
Kind code	B2
Filing date	Mar 4, 2015
Priority date	Mar 4, 2015
Publication date	Sep 12, 2017
Grant date	Sep 12, 2017

Abstract

Exemplary pistons and methods of making the same are disclosed. An exemplary piston may include a crown defining a combustion bowl and a ring land extending circumferentially around the combustion bowl. Exemplary pistons may further include a skirt supporting the crown. The skirt may include a pair of pin bosses defining a pin bore configured to receive a piston pin, and two opposing skirt supports defining surfaces configured to slide along a cylinder bore surface. The skirt supports each define a different radial stiffness.

First claim

What is claimed is:

1. A piston, comprising:
a crown defining a combustion bowl and a ring land extending circumferentially around the combustion bowl, the crown defining at least in part a cooling gallery extending circumferentially about the piston; and
a skirt supporting the crown, the skirt having a first side and a second side, and including a pair of pin bosses, the pin bosses each defining a pin bore that receives a piston pin along a pin bore axis extending between the pin bosses, the skirt including the first side and the second side defining surfaces configured to slide along a cylinder bore surface, wherein the first side defines a first opening, and the second side defines a second opening, the second opening extending parallel to the pin bore axis such that the first side defines a first radial stiffness that is greater less than a second radial stiffness of the second side, and the second side of the skirt defines the second opening that is different in configuration from the first opening;
wherein the second side includes the second opening that is larger than the first opening, and the radial stiffness of the first side is at least twice the radial stiffness of the second side.

2. The piston of claim 1 , wherein the first opening extends through an upper surface of a skirt panel.

3. The piston of claim 1 , wherein opposite lateral ends of the first opening define an acute angle with a longitudinal piston axis.

4. The piston of claim 1 , wherein at least one of the skirt supports defines a varying thickness running along the associated skirt surface, wherein the varying thickness decreases in magnitude from an upper portion of the skirt support to a lower portion of the skirt support.

5. The piston of claim 1 , wherein at least one of the crown and the skirt is forged.

6. The piston of claim 5 , wherein the crown and the skirt are forged from a single monolithic piece.

7. The piston of claim 1 , wherein at least one of the crown and the skirt is cast.

8. The piston of claim 1 , wherein the crown and skirt are one of welded and bonded together, wherein the crown and skirt each define a radially inner annular joining surface and a radially outer annular joining surface, and the crown and skirt are joined together along the radially inner and radially outer annular joining surfaces.

9. The piston of claim 1 , wherein the first skirt support, on the first side, includes the first opening between the upper portion of the first skirt support and a lower portion of the combustion bowl, resulting in an asymmetric relationship between the first radial stiffness and the second radial stiffness.

10. The piston of claim 1 , wherein the first side is a thrust side of the piston, and the second side is an anti-thrust side of the piston.

11. A method of making a piston, comprising:
forming a crown defining a combustion bowl and a ring land extending circumferentially around the combustion bowl; and
providing a skirt supporting the crown, the skirt having a first side and a second side, the skirt including a pair of pin bosses, the pin bosses each defining a pin bore that receives a piston pin, the skirt including two opposing skirt supports defining surfaces configured to slide along a cylinder bore surface; and
establishing a first one of the skirt supports, corresponding to the first side, as defining a first opening such that a first radial stiffness of the first skirt support is greater than a second radial stiffness of the second one of the skirt supports, and the second side of the skirt defines a second opening, extending parallel to the pin bore axis, the second opening being different in configuration from the first opening;
wherein the second support includes the second opening that is larger than the first opening, and the radial stiffness of the first one of the skirt supports is at least twice the radial stiffness of the second one of the skirt supports.

12. The method of claim 11 , further comprising establishing the first-opening as extending through an upper surface of a skirt panel.

13. The method of claim 11 , further comprising establishing opposite lateral ends of the first opening as defining an acute angle with a longitudinal piston axis.

14. The method of claim 11 , wherein the crown and the skirt are forged from a single monolithic piece.

15. The method of claim 11 , wherein the crown and the skirt each define a radially inner joining surface and a radially outer annular joining surface, and the crown and the skirt are joined together along the radially inner and radially outer annular joining surfaces.

16. The method of claim 11 , further comprising establishing one of the first and the second skirt supports as defining at least the second opening configured to permit fluid communication between the cooling gallery and an engine crankcase.

17. The method of claim 11 , wherein the first skirt support, on the first side, includes the first opening between the upper portion of the first skirt support and a lower portion of the combustion bowl, resulting in an asymmetric relationship between the first radial stiffness and the second radial stiffness.

18. The method of claim 11 , wherein the first side is a thrust side of the piston, and the second side is an anti-thrust side of the piston.

Assignees

• Mahle Int Gmbh

Inventors

• Perrone Luiz
• Wirkkala Ii Kenneth L
• Muscas Iosif

Classifications

• F02F3/20

  the means being a fluid flowing through or along piston · CPC title

• B21K1/185

  with cooling channels · CPC title

• F02F2003/0007

  Monolithic pistons; One piece constructions; Casting of pistons · CPC title

• F02F3/025 Primary

  having circumferentially slotted piston skirts, e.g. T-slots · CPC title

• F02F3/003 Primary

  the parts being connected by casting, brazing, welding or clamping · CPC title