Method of manufacturing glass molded product and lower die for molding glass

Patent metadata

Field	Value
Publication number	US-9751793-B2
Application number	US-201314400808-A
Country	US
Kind code	B2
Filing date	May 9, 2013
Priority date	May 15, 2012
Publication date	Sep 5, 2017
Grant date	Sep 5, 2017

Abstract

A method of manufacturing a glass molded product includes the steps of preparing a lower die including a lower die surface and a space forming surface formed to extend downward away from an outer edge end portion of the lower die surface with the outer edge end portion being defined as a starting point, preparing an outer frame including an annularly formed inner circumferential surface, arranging the lower die on an inner side of the outer frame, dropping a prescribed amount of molten glass droplet onto the lower die surface such that a surface of the molten glass droplet connects the outer edge end portion and a portion of the inner circumferential surface located above a position of the outer edge end portion to each other and the molten glass droplet does not wet-spread over the space forming surface, and pressurizing and molding the molten glass droplet.

First claim

The invention claimed is:

1. A method of manufacturing a glass molded product by pressurizing and molding a molten glass droplet dropped downward from above, comprising the steps of:
preparing a lower die including a lower die surface onto which said molten glass droplet is dropped and a first space forming surface formed to extend downward away from an outer edge end portion of said lower die surface, with said outer edge end portion being defined as a starting point;
preparing an outer frame including an annularly formed inner circumferential surface;
arranging said lower die on an inner side of said outer frame so as to form a space between said first space forming surface and said inner circumferential surface;
dropping a prescribed amount of said molten glass droplet onto said lower die surface such that a surface of said molten glass droplet dropped onto said lower die surface connects said outer edge end portion and a portion of said inner circumferential surface located above a position of said outer edge end portion to each other and said molten glass droplet dropped onto said lower die surface does not wet-spread over said first space forming surface, wherein during said dropping there is a span of time at which said molten glass droplet is moving towards said lower die surface due to gravity and in which said molten glass droplet has not contacted said lower die surface; and
pressurizing and molding said molten glass droplet by using said lower die, said outer frame, and an upper die after lapse of a prescribed period of time since drop of said molten glass droplet onto said lower die surface,
said prescribed amount of said molten glass droplet is dropped onto said lower die surface such that said molten glass droplet wet-spreads over said lower die surface and reaches an entire circumference of said outer edge end portion.

2. The method of manufacturing a glass molded product according to claim 1 , wherein
said lower die and said outer frame each have a shape in rotation symmetry with respect to each central axis.

3. The method of manufacturing a glass molded product according to claim 1 , wherein said dropping is initiated by a dropping nozzle.

4. A method of manufacturing a glass molded product by pressurizing and molding a molten glass droplet dropped downward from above, comprising the steps of:
preparing a lower die including a lower die surface onto which said molten glass droplet is dropped;
preparing an outer frame including an annularly formed inner circumferential surface and a second space forming surface formed to extend outward away from a lower end portion of said inner circumferential surface, with said lower end portion being defined as a starting point;
arranging said lower die on an inner side of said outer frame such that said lower die surface is located below said lower end portion and a space is formed between said lower die surface and said lower end portion;
dropping a prescribed amount of said molten glass droplet onto said lower die surface such that a surface of said molten glass droplet dropped onto said lower end surface connects said lower end portion and a portion of said lower die surface located on said inner side relative to a position of said lower end portion to each other, said molten glass droplet dropped onto said lower end surface comes in contact with the entire part of said inner circumferential surface and said molten glass droplet dropped onto said lower die surface does not wet-spread over said second space forming surface, wherein during said dropping there is a span of time at which said molten glass droplet is moving towards said lower die surface due to gravity and in which said molten glass droplet has not contacted said lower die surface; and
pressurizing and molding said molten glass droplet by using said lower die, said outer frame, and an upper die after lapse of a prescribed period of time since drop of said molten glass droplet onto said lower die surface.

5. The method of manufacturing a glass molded product according to claim 4 , wherein
an angle formed with respect to a direction of gravity by a straight line connecting an upper end and a lower end to each other of said surface of said molten glass droplet which connects said lower end portion and said portion of said lower die surface located on said inner side relative to the position of said lower end portion to each other is not smaller than 20° and smaller than 45°.

6. The method of manufacturing a glass molded product according to claim 4 , wherein said lower die and said outer frame each have a shape in rotation symmetry with respect to each central axis.

7. The method of manufacturing a glass molded product according to claim 4 , wherein said dropping is initiated by a dropping nozzle.

8. A method of manufacturing a glass molded product by pressurizing and molding a molten glass droplet dropped downward from above, comprising the steps of:
preparing a lower die including a lower die surface onto which said molten glass droplet is dropped and a first space forming surface formed to extend downward away from an outer edge end portion of said lower die surface, with said outer edge end portion being defined as a starting point;
preparing an outer frame including an annularly formed inner circumferential surface and a second space forming surface formed to extend outward away from a lower end portion of said inner circumferential surface, with said lower end portion being defined as a starting point;
arranging said lower die on an inner side of said outer frame such that said outer edge end portion is located below said lower end portion and a space is formed between said outer edge end portion and said inner circumferential surface and between said lower die surface and said lower end portion;
dropping a prescribed amount of said molten glass droplet onto said lower die surface such that a surface of said molten glass droplet dropped onto said lower die surface connects said outer edge end portion and said lower end portion to each other, said molten glass droplet dropped onto said lower end surface covers the entire surface of said lower die surface, said molten glass droplet dropped onto said lower end surface comes in contact with the entire part of said inner circumferential surface and said molten glass droplet dropped onto said lower die surface does not wet-spread over any of said first space forming surface and said second space forming surface, wherein during said dropping there is a span of time at which said molten glass droplet is moving towards said lower die surface due to gravity and in which said molten glass droplet has not contacted said lower dies surface; and
pressurizing and molding said molten glass droplet by using said lower die, said outer frame, and an upper die after lapse of a prescribed period of time since drop of said molten glass droplet onto said lower die surface.

9. The method of manufacturing a glass molded product according to claim 8 , wherein said lower die and said outer frame each have a shape in rotation symmetry with respect to each central axis.

10. The method of manufacturing a glass molded product according to claim 8 , wherein said dropping is initiated by a dropping nozzle.

Assignees

• Konica Minolta Inc

Inventors

• Ogura Kazuyuki
• Kamada Yoshihiro
• Sakata Tadafumi

Classifications

• C03B11/16

  Gearing or controlling mechanisms specially adapted for glass presses · CPC title

• C03B11/08 Primary

  for making solid articles, e.g. lenses · CPC title

• C03B2215/12

  Ceramics or cermets, e.g. cemented WC, Al2O3 or TiC · CPC title

• C03B2215/73

  with means to allow glass overflow in a direction perpendicular to the press axis · CPC title

• C03B2215/11

  Metals · CPC title