Pressure compensated load sense hydraulic system efficiency improvement system and method
US-2017363114-A1 · Dec 21, 2017 · US
US9726203B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-9726203-B2 |
| Application number | US-201414538122-A |
| Country | US |
| Kind code | B2 |
| Filing date | Nov 11, 2014 |
| Priority date | Nov 15, 2013 |
| Publication date | Aug 8, 2017 |
| Grant date | Aug 8, 2017 |
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A hydraulic control assembly for a plurality of consumers includes, for each consumer, a supply metering orifice configured to control fluid flow. A flow-sensing fluid-flow-path extends over detection orifices positioned hydraulically in series, whereby a detection orifice is assigned to each supply metering orifice. The fluid-flow-path is connected to a hydraulic pump upstream of the detection orifices, and a control device of the hydraulic pump downstream of the detection orifices. Each detection orifice is configured to close the fluid-flow-path upon detecting a fluid supply deficiency for a corresponding consumer, whereby the control device is configured to interact with the fluid-flow-path such that fluid flow from the hydraulic pump is increased. When no customers have a supply deficiency, the fluid-flow-path over the detection orifices is fully opened, and the control device is configured to reduce fluid flow from the hydraulic pump.
Opening claim text (preview).
What is claimed is: 1. A hydraulic control assembly for at least two consumers, comprising: a hydraulic pump; a respective supply metering orifice for each of the consumers, wherein each supply metering orifice is configured to control a consumer fluid flow for a corresponding consumer and has an inlet side connected to the hydraulic pump; a plurality of detection orifices positioned hydraulically in series with one another in a flow-sensing fluid flow path, wherein each supply metering orifice is assigned a respective detection orifice of the plurality of detection orifices; and a control device configured to control a pump fluid flow from the hydraulic pump to the supply metering orifices, wherein: the flow-sensing fluid flow path extends from the hydraulic pump, through the plurality of detection orifices in series, and to the control device, and fluid from the flow-sensing fluid flow path influences the control device for controlling the pump fluid flow, when a pressure differential over one of the supply metering orifices falls below a threshold, the respective detection orifice closes the flow-sensing fluid flow path, and when a pressure differential over one of the supply metering orifices exceeds the threshold, the respective detection orifice opens the flow-sensing fluid flow path. 2. The hydraulic control assembly according to claim 1 , wherein the fluid from the flow-sensing fluid flow path influences the control device in such a way that: a closure of the flow-sensing fluid flow path by any one of the detection orifices results in an increase in the pump fluid flow from the hydraulic pump; and an opening of the flow-sensing fluid flow path by all of the detection orifices results in a reduction of the pump fluid flow from the hydraulic pump. 3. The hydraulic control assembly according to claim 1 , wherein, each detection orifice has a respective valve element that is configured to open and close the flow-sensing fluid flow path, and which is acted upon in an opening direction by fluid upstream of the supply metering orifice to which the respective orifice is assigned, and in a closing direction by fluid downstream of the supply metering orifice to which the respective orifice is assigned and by a spring force of a detection spring. 4. The hydraulic control assembly according to claim 1 , wherein: the hydraulic pump is a variable displacement pump; and the control device is a pump control configured to adjust a displacement of the variable displacement pump. 5. The hydraulic control assembly according to claim 4 , wherein: the pump control includes an adjusting cylinder configured to adjust the displacement of the variable displacement pump; and the adjusting cylinder is controlled by a control valve and the fluid in the fluid-sensing fluid flow path. 6. The hydraulic control assembly according to claim 5 , wherein the adjusting cylinder includes a piston which defines a cylinder chamber that is directly connected to the fluid-sensing fluid flow path, and that is configured to: reduce the displacement of the variable displacement pump by being charged with fluid; and increase the displacement of the variable displacement pump by being discharged. 7. The hydraulic control assembly according to claim 6 , wherein: the control valve includes a valve spool which is acted upon in a direction of a basic position by a spring force of a valve spring, and is acted upon in a direction of a switching position by fluid from an outlet side of the hydraulic pump; when the valve spool is in the basic position, a fluid connection between the fluid-sensing fluid flow path and the cylinder chamber is open and a fluid connection between the outlet side of the hydraulic pump and the cylinder chamber is closed; and when the valve spool is in the switching position, the fluid connection between the fluid-sensing fluid flow path and the cylinder chamber is closed and the fluid connection between the outlet side of the hydraulic pump and the cylinder chamber is open. 8. The hydraulic control assembly according to claim 1 , further comprising a respective individual pressure compensator assigned to each supply metering orifice and configured to maintain a constant pressure differential over the supply metering orifice to which the respective individual pressure compensator is assigned. 9. The hydraulic control assembly according to claim 8 , wherein at least one individual pressure compensator is formed together with the respective detection orifice assigned to the supply meter orifice to which the at least one individual pressure compensator is assigned in such a way that the at least one individual pressure compensator and the respective detection orifice are formed together as an individual valve having a common valve element. 10. The hydraulic control assembly according to claim 9 , wherein the individual valve is connected to either the inlet side or an outlet side of the supply meter orifice to which the individual valve is assigned. 11. The hydraulic control assembly according to claim 10 , wherein: the common valve element of each individual valve is a valve spool that has a basic position and that is configured to be shifted from the basic position in a direction of a first switching position and further in the direction to a second switching position, wherein: the flow-sensing fluid flow path is opened in the first and second switching positions, and is closed in the basic position; and a fluid connection between the consumer corresponding to the supply meter orifice to which the individual valve is assigned and the hydraulic pump is closed in the second switching position, is restrictedly opened in the first position, and is fully open in the basic position. 12. The hydraulic control assembly according to claim 11 , wherein each valve spool is acted upon in a direction of the basic position by a spring force of a detection spring and by fluid downstream of the corresponding supply metering orifice, and is acted upon in the direction of the first and second switching positions by fluid upstream of the corresponding supply metering orifice. 13. The hydraulic control assembly according to claim 1 , further comprising a respective individual pressure compensator connected to an outlet side of each supply metering orifice, each individual pressure compensator including a respective valve spool that has a basic position and that is configured to be shifted from the basic position in a direction of a first switching position and further in the direction to a second switching position, each valve spool further configured to: close a fluid connection between the corresponding supply metering orifice and the corresponding consumer when in the basic position; permit a restricted flow of the fluid connection when in the first switching position; and fully open the fluid connection in the second switching position. 14. The hydraulic control assembly according to claim 13 , wherein each valve spool is acted upon in a direction of the first and second switching positions by fluid downstream of the corresponding supply metering orifice and in a direction of the basic position by a highest load pressure of the at least two consumers. 15. The hydraulic control assembly according to claim 13 , wherein: the individual pressure compensators are each connected to a common load-sensing line; each valve spool is configured to: provide a restricted connection between the load-sensing line and a working line downstream of the corresponding supply metering orifice when in the second switching position; and close the
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