Stack unit

Patent metadata

Field	Value
Publication number	US-9723764-B2
Application number	US-201514978474-A
Country	US
Kind code	B2
Filing date	Dec 22, 2015
Priority date	Dec 24, 2014
Publication date	Aug 1, 2017
Grant date	Aug 1, 2017

Abstract

With respect to a stack unit in which a plurality of power cards and a plurality of coolers are stacked, each of the plurality of power cards housing semiconductor element, a technique for improving the fitting of a stack unit to a housing is taught. A stack unit is a unit that coolers and power cards are stacked. An outer frame binds a stack of the power cards and the coolers. The outer frame pressurizes the stack along with the stacked direction. Each of the coolers comprises a main body and a metal plate. The main body includes a flow channel of coolant and an opening provided at a position facing the power card. The metal plate has one surface closing the opening. A seal between the opening and the metal plate is secured by pressure of the outer frame.

First claim

What is claimed is:

1. A stack unit comprising:
a plurality of power cards, each of the plurality of power cards housing a semiconductor element;
a plurality of coolers stacked with the plurality of power cards, each of the plurality of coolers being in contact with a corresponding one of the plurality of power cards; and
an outer frame binding a stack of the power cards and the coolers, the outer frame pressurizing the stack in a stacking direction along which the power cards and the coolers are stacked, the outer frame includes an upper side edge and a lower side edge, and ribs extend outwardly from the upper side edge and the lower side edge;
wherein each of the plurality of coolers comprises:
a main body including a flow channel of coolant inside the main body, and an opening provided at a position facing the corresponding power card, the opening communicating with the flow channel, the main body includes projections provided on a side surface of the main body being in contact with the outer frame, the projections restrict a position of the outer frame along an up-and-down direction, an inner surface of the projections contacts an outer surface of the ribs; and
a metal plate having one surface closing the opening, and the other surface being in contact with the corresponding power card, and
a seal between each of the openings and the corresponding metal plate is secured by pressure applied from the outer frame.

2. The stack unit according to claim 1 , wherein the outer frame is configured by a U-shaped part and a connection part connecting both ends of the U-shaped part.

3. The stack unit according to claim 1 , wherein the ribs and the projections are welded after the U-shaped part and the connection part are joined.

4. The stack unit according to claim 1 , wherein a gasket is positioned between each of the openings and the corresponding metal plate.

Assignees

• Toyota Motor Co Ltd

Inventors

• Sugita Masayuki

Classifications

• H10W40/47

  by flowing liquids, e.g. forced water cooling · CPC title

• H10W40/60

  Securing means for detachable heating or cooling arrangements, e.g. clamps · CPC title

• H10W40/611

  Bolts or screws · CPC title

• H10W40/613

  for stacked arrangements of a plurality of semiconductor devices · CPC title

• H10W40/22

  characterised by their shape, e.g. having conical or cylindrical projections · CPC title