Fuel cell system and control method therefor

Patent metadata

Field	Value
Publication number	US-9711814-B2
Application number	US-201113697407-A
Country	US
Kind code	B2
Filing date	May 25, 2011
Priority date	May 25, 2010
Publication date	Jul 18, 2017
Grant date	Jul 18, 2017

Abstract

A fuel cell system includes an accumulated current value measuring unit. The accumulated current value measuring unit measures an accumulated current value by time integration of current output from the fuel cell in a period during which oxygen is produced by water-splitting reaction in an anode of a negative voltage cell. A control unit uses a first correlation between the accumulated current value in the oxygen generation period and an oxygen consumption rate in the anode and a second correlation between a current density of the fuel cell in the oxygen generation period and an oxygen production rate in the anode to obtain a current density at or below which the amount of oxygen in the anode may be reduced, and causes the fuel cell to output electric power at a current density lower than the obtained current density.

First claim

The invention claimed is:

1. A fuel cell system that outputs electric power in response to a request from an external load, comprising:
a fuel cell that has at least one power generating element;
a control unit programmed to control an electric power output from the fuel cell, and
an accumulated current value measuring unit configured to measure an accumulated current value that is obtained by time integration of current output from the fuel cell, wherein
the accumulated current value measuring unit is configured to measure an accumulated current value in an oxygen generation period during which there is a possibility that negative voltage is generated in the at least one power generating element and oxygen is produced by water-splitting reaction in an anode of the at least one power generating element,
the control unit is programmed to prestore a first correlation between a predetermined value based on the accumulated current value in the oxygen generation period and an oxygen consumption rate at which oxygen is recombined with hydrogen to be consumed in the anode of the at least one power generating element in which negative voltage is generated and a second correlation between a current density of the fuel cell in the oxygen generation period and an oxygen production rate at which oxygen is produced in the anode of the at least one power generating element in which negative voltage is generated in the oxygen generation period, and

the control unit is programmed to, when it is determined that there is a possibility that negative voltage is generated in the at least one power generating element, use the first correlation to obtain an oxygen consumption rate and use the second correlation to obtain a current density corresponding to an oxygen production rate equivalent to the oxygen consumption rate obtained from the first correlation, and execute an output restricting process of causing the fuel cell to output electric power at a current density that is lower than the obtained current density corresponding to the oxygen production rate.

2. The fuel cell system according to claim 1 , further comprising:
a negative voltage detecting unit that is configured to measure a voltage of the at least one power generating element to detect negative voltage in the at least one power generating element, wherein
the accumulated current value measuring unit is configured to measure an accumulated current value in an oxygen generation period during which negative voltage is generated in the at least one power generating element and oxygen is produced by water-splitting reaction in the anode of the at least one power generating element,
the first correlation is a correlation between the accumulated current value in the oxygen generation period and the oxygen consumption rate at which oxygen is recombined with hydrogen to be consumed in the anode of the at least one power generating element in which negative voltage is generated, and
the control unit is programmed to, when negative voltage has been detected in the at least one power generating element, use the first correlation to obtain an oxygen consumption rate corresponding to the accumulated current value in the oxygen generation period and use the second correlation to obtain a current density corresponding to an oxygen production rate equivalent to the oxygen consumption rate obtained from the first correlation, and execute output restricting process of causing the fuel cell to output electric power at a current density that is lower than the obtained current density corresponding to the oxygen production rate.

3. The fuel cell system according to claim 2 , further comprising:
a reaction gas supply unit that is configured to supply reaction gas to the fuel cell, wherein
the control unit is programmed to, when negative voltage has been detected in the at least one power generating element, decrease the current density of the fuel cell within a preset range and detect a variation in voltage of the at least one power generating element, in which negative voltage is generated, before and after the current density is decreased, and, when the variation in voltage falls within a predetermined allowable range, execute the output restricting process and execute a gas amount increasing process of increasing an amount of reaction gas supplied to the fuel cell, whereas, the control unit is programmed to, when the variation in voltage falls outside the predetermined allowable range, execute the gas amount increasing process without executing the output restricting process.

4. The fuel cell system according to claim 2 , further comprising:
a control switch configured to control an electrical connection between the fuel cell and the external load, wherein
the control unit is programmed to, when the current density corresponding to the oxygen production rate is lower than a preset value in the output restricting process, interrupt the electrical connection between the external load and the fuel cell and then execute a reconnection process of electrically connecting the fuel cell to the external load again, and
the control unit is programmed to, in the reconnection process, an interval time from when electrical connection between the fuel cell and the external load is interrupted to when the fuel cell is connected to the external load again on the basis of the accumulated current value in the oxygen generation period.

5. The fuel cell system according to claim 1 , further comprising:
a negative voltage detecting unit configured to measure a voltage of the at least one power generating element to detect negative voltage in the at least one power generating element; and
an operating state detecting unit that includes at least one of a humidity coefficient detecting unit configured to detect a wet state inside the fuel cell and an operating temperature measuring unit configured to detect an operating temperature of the fuel cell, wherein
the accumulated current value measuring unit is configured to measure an accumulated current value in an oxygen generation period during which negative voltage is generated in the at least one power generating element and oxygen is produced by water-splitting reaction in the anode of the at least one power generating element,
the first correlation is a correlation prepared for each accumulated current value in the oxygen generation period, and is a correlation between at least one of the wet state detected by the humidity coefficient detecting unit and the operating temperature detected by the operating temperature measuring unit and an oxygen consumption rate at which oxygen is recombined with hydrogen to be consumed in the anode of the at least one power generating element in which negative voltage is generated, and
the control unit is programmed to, when negative voltage has been detected in the at least one power generating element, use the first correlation corresponding to the accumulated current value in the oxygen generation period to obtain an oxygen consumption rate corresponding to the at least one of the wet state detected by the humidity coefficient detecting unit and the operating temperature detected by the operating temperature measuring unit and use the second correlation to obtain a current density corresponding to an oxygen production rate equivalent to the oxygen consumption rate obtained from the first correlation, and execute an output restricting process of causing the fuel cell to output electric power at a current density that is lower than the obtained current density corresponding to the oxygen production rate.

6. The fuel cell system according to claim 1 , wherein
the accumulated current value measuring unit is configured to measure an accumulated current value in an oxygen generation period during which

Assignees

• Kawahara Shuya
• Kato Manabu
• Toyota Motor Co Ltd

Inventors

• Kawahara Shuya
• Kato Manabu

Classifications

• H01M8/0494

  of fuel cell stacks · CPC title

• Y10T307/779

  Cross-Sectional Technologies · mapped topic

• H01M8/04552

  of the individual fuel cell · CPC title

• H01M8/0491

  of fuel cell stacks · CPC title

• H01M8/04671

  of the individual fuel cell · CPC title