Solid electrolyte gas sensor element and gas sensor

Patent metadata

Field	Value
Publication number	US-9709522-B2
Application number	US-201314412473-A
Country	US
Kind code	B2
Filing date	Sep 10, 2013
Priority date	Oct 9, 2012
Publication date	Jul 18, 2017
Grant date	Jul 18, 2017

Abstract

A gas sensor element includes: a solid electrolyte body; a target gas chamber; a reference gas chamber; a first electrode coming into contact with the solid electrolyte in the target gas chamber; a second electrode coming into contact with the solid electrolyte body in the reference gas chamber so as to hold the solid electrolyte body between the first electrode and the second electrode; a diffusion layer arranged to come into contact with the solid electrolyte body and configured to deliver the target gas to the target gas chamber; and a shielding layer arranged to come into contact with the diffusion layer so as to arrange the diffusion layer between the solid electrolyte body and the shielding layer. At least one of the solid electrolyte body and the shielding layer is provided with a concave section depressed from an interface side with the diffusion layer.

First claim

The invention claimed is:

1. A gas sensor element for detecting a concentration of a target gas comprising:
a solid electrolyte body;
a target gas chamber to which the target gas is introduced;
a reference gas chamber to which a reference gas that serves as basis of the concentration of the target gas is introduced;
a first electrode provided in the target gas chamber so as to come into contact with the solid electrolyte body;
a second electrode provided in the reference gas chamber so as to come into contact with the solid electrolyte body, the second electrode being provided to hold the solid electrolyte body between the first electrode and the second electrode;
a diffusion layer arranged to come into contact with the solid electrolyte body and configured to deliver the target gas to the target gas chamber; and
a shielding layer arranged to come into contact with the diffusion layer such that the diffusion layer is arranged between the solid electrolyte body and the shielding layer, wherein at least one of the solid electrolyte body and the shielding layer is provided with a concave section that is depressed from a surface contacting the diffusion layer,
wherein, when a target gas take-in side that takes in the target gas is seen from the target gas chamber in a plan view, and a length of a wall surface of the target gas chamber that faces the target gas take-in side is set as a chamber width, a range of the concave section in a direction of the chamber width is at least as long as the chamber width, and
wherein the concave section is provided in a strip shape in parallel with a side wall of the target gas chamber that faces the target gas take-in side in plan view, a length of the strip shape being larger than a length of the side wall of the target gas chamber.

2. The gas sensor element according to claim 1 , wherein a surface of the diffusion layer in the target gas take-in side is trimmed in a tapered shape to face an upstream side of the target gas.

3. The gas sensor element according to claim 1 , wherein a wall surface of the concave section is perpendicular to an interface thereof with the diffusion layer.

4. The gas sensor element according to claim 1 , wherein the target gas chamber is a rectangular space that has a major central axis in a central part on an interface side with the solid electrolyte body of the diffusion layer in a plan view and is formed to be depressed from the interface side with the solid electrolyte body toward an inner side of the diffusion layer.

5. The gas sensor element according to claim 1 , wherein the concave section is provided to surround the target gas chamber in a plan view.

6. The gas sensor element according to claim 5 , wherein the concave section is provided in both of the solid electrolyte body and the shielding layer, and the concave sections are provided not to overlap with each other in the plan view.

7. A gas sensor comprising the gas sensor element according to claim 1 .

8. The gas sensor element according to claim 1 , wherein the concave section is provided in both of the solid electrolyte body and the shielding layer, and the concave sections are provided not to overlap with each other in the plan view.

Assignees

• Kawai Masashi
• Toyota Motor Co Ltd

Inventors

• Kawai Masashi

Classifications

• G01N27/4072 Primary

  characterized by the diffusion barrier · CPC title

• G01N27/4077

  Means for protecting the electrolyte or the electrodes · CPC title