Structured light generation module

Patent metadata

Field	Value
Publication number	US-9703016-B1
Application number	US-201615171377-A
Country	US
Kind code	B1
Filing date	Jun 2, 2016
Priority date	Feb 26, 2016
Publication date	Jul 11, 2017
Grant date	Jul 11, 2017

Abstract

A structured light generation module includes a light source, a collimating optical element and a beam-diffusion optical element. The light source provides a source beam with a source beam size. After the source beam is collimated by the collimating optical element, a collimated light beam is generated. After the collimated light beam is diffused by the beam-diffusion optical element, a structured light with a beam diffusion angle relative to the collimated light beam is generated. The beam-diffusion optical element includes plural lenses, and the plural lenses are repeatedly distributed in one dimension. The pitches and the orientations of the lenses are specially designed. Consequently, the structured light generation module is capable of generating diversified structured light patterns.

First claim

What is claimed is:

1. A structured light generation module, comprising:
a light source providing a source beam with a source beam size;
a collimating optical element, wherein after the source beam is collimated by the collimating optical element, a collimated light beam is generated; and
a beam-diffusion optical element, wherein after the collimated light beam is diffused by the beam-diffusion optical element, a structured light with a beam diffusion angle relative to the collimated light beam is generated, wherein the beam-diffusion optical element comprises plural lenses, and the plural lenses are repeatedly distributed in one dimension, wherein the plural lenses have corresponding pitches, and each pitch is smaller than the source beam size, wherein the beam diffusion angle complies with mathematic formulae:
θ= S×θ n

θ n =−3.63× z 3 +3.69× z 2 −9.383× z+ 103

wherein z=(p−0.368)/0.0665, p is the pitch in mm, S is a dimensionless zoom factor, θ is the beam diffusion angle in degree, and θ n is the beam diffusion angle when the source beam has a nominal wavelength of 650 nm and the lens is made of polycarbonate.

2. The structured light generation module according to claim 1 , further comprising a casing, wherein the light source, the collimating optical element and the beam-diffusion optical element are installed on the casing.

3. The structured light generation module according to claim 1 , further comprising a casing, wherein at least one of the collimating optical element and the beam-diffusion optical element is integrated into the casing, and the light source, the collimating optical element and the beam-diffusion optical element are installed on the casing.

4. The structured light generation module according to claim 1 , wherein the beam-diffusion optical element further comprises:
a first surface with a convex profile, wherein the convex profile is defined by the plural lenses collaboratively, and the first surface faces the collimating optical element; or
a first surface with a mixed convex profile, wherein the mixed convex profile is defined by the plural lenses collaboratively, and the first surface faces the collimating optical element.

5. The structured light generation module according to claim 4 , wherein the beam-diffusion optical element further comprises a second surface, which is opposed to the first surface, wherein the second surface is a flat surface, or the second surface is a flat surface with a reflective coating.

6. The structured light generation module according to claim 4 , wherein the plural lenses on the first surface are arranged in a single orientation or plural different orientations, wherein orientations of the structured light corresponding to the plural lenses in the plural different orientations are different.

7. The structured light generation module according to claim 1 , wherein the pitches are identical, gradually increased, gradually decreased, or different.

8. The structured light generation module according to claim 1 , wherein the wavelength of the source beam is longer than 650 nm, and the zoom factor is in a range between 0 and 1.

9. The structured light generation module according to claim 1 , wherein a refractive index of the beam-diffusion optical element is smaller than a refractive index of polycarbonate, and the zoom factor is in a range between 0 and 1.

10. The structured light generation module according to claim 1 , wherein the wavelength of the source beam is 650 nm, the beam-diffusion optical element is made of polycarbonate, and the zoom factor is 1.

11. A structured light generation module, comprising:
a light source providing a source beam with a source beam size;
a collimating optical element, wherein after the source beam is collimated by the collimating optical element, a collimated light beam is generated; and
a beam-diffusion optical element, wherein after the collimated light beam is diffused by the beam-diffusion optical element, a structured light with a beam diffusion angle relative to the collimated light beam is generated, wherein the beam-diffusion optical element comprises plural lenses, and the plural lenses are repeatedly distributed in one dimension, wherein the plural lenses have corresponding pitches, at least one effective focal length of the plural lenses is in a range between −0.15 and 0.15, and a refractive index of the beam-diffusion optical element is in a range between 1.01 and 3.65, wherein the beam diffusion angle complies with mathematic formulae:
θ=2×tan −1 ( p /(2×| f |))

wherein p is the pitch in mm, θ is a beam diffusion angle in degree, and |f| is an absolute value of the effective focal length.

12. The structured light generation module according to claim 11 , wherein the structured light generation module further comprises:
a casing, wherein the light source, the collimating optical element and the beam-diffusion optical element are installed on the casing; or
a casing, wherein at least one of the collimating optical element and the beam-diffusion optical element is integrated into the casing, and the light source, the collimating optical element and the beam-diffusion optical element are installed on the casing.

13. The structured light generation module according to claim 11 , wherein the beam-diffusion optical element further comprises:
a first surface with a concave profile, wherein the concave profile is defined by the plural lenses collaboratively, and the first surface faces the collimating optical element; or
a first surface with a convex profile, wherein the convex profile is defined by the plural lenses collaboratively, and the first surface faces the collimating optical element; or
a first surface with a mixed convex profile, wherein the mixed convex profile is defined by the plural lenses collaboratively, and the first surface faces the collimating optical element; or
a first surface with a mixed concave profile, wherein the mixed concave profile is defined by the plural lenses collaboratively, and the first surface faces the collimating optical element.

14. The structured light generation module according to claim 13 , wherein the beam-diffusion optical element further comprises a second surface, which is opposed to the first surface, wherein the second surface is a flat surface, or the second surface is a flat surface with a reflective coating.

15. The structured light generation module according to claim 13 , wherein the plural lenses on the first surface are arranged in a single orientation or plural different orientations, wherein orientations of the structured light corresponding to the plural lenses in the plural different orientations are different.

16. The structured light generation module according to claim 14 , wherein the beam-diffusion optical element further comprises a flat transparent substrate, wherein the plural lenses are fixed on the flat transparent substrate, and the second surface is provided by the flat transparent substrate.

17. The structured light generation module according to claim 11 , wherein the pitches are identical, gradually increased, gradually decreased, or different.

18. The structured light generation module according to claim 11 , wherein the beam-diffusion optical element comprises an optical zone and a non-optical zone, wherein the plural lenses are included in the optical zone, and the non-optical zone comprises a fixing structure, wherein the beam-diffusion optical element is fixed on a casing through the fixing structure.

19. The structured light gener

Assignees

• Everready Prec Ind Corp

Inventors

• Chern Jyh-Long
• Yen Chih-Ming

Classifications

• G02B27/425

  in illumination systems (mask illumination systems in photolithographic systems G03F7/70158) · CPC title

• G02B5/0278

  used in transmission · CPC title

• G02B27/30

  Collimators · CPC title

• G02B5/0263

  with positional variation of the diffusing properties, e.g. gradient or patterned diffuser · CPC title

• G02B3/005 Primary

  arranged along a single direction only, e.g. lenticular sheets (G02B3/0043 takes precedence) · CPC title